摘要:
An injection molding method and nozzle for use therein wherein first and second variable pressures are applied to a piston of a valve mechanism of the nozzle so that a differential fluid pressure on the piston causes a tip portion of the valve mechanism to alternately open and close. In this way, the tip portion communicates the flow of resin from a nozzle body of the nozzle to an injection aperture of a mold. Differential pressure on the piston prevents a fluid which distributes the molten resin over the interior surfaces of the mold from entering the flow path of the molten resin in the nozzle body. The fluid preferably is a gas, such as nitrogen. Preferably, the piston is mounted for reciprocating movement within the nozzle body and the first pressure is provided by the resin during resin injection and the second pressure is partially applied by the nitrogen gas. Preferably, the valve mechanism includes a counterbalance mechanism which is set to prevent fluid entry into the mold until the tip portion of the valve mechanism is closed. The resulting article is then cooled to a temperature below the softening point of the resin, the pressure is relieved within the article and the mold is opened to remove the article. The nozzle may also be utilized in making structural foam articles from a foamable resin. The pressure within the mold is relieved to permit foaming by the foamable resin after injection of the foamable resin.
摘要:
A method and system are disclosed for locally introducing fluid, such as a gas, at a predetermined location into molten resin downstream from a resin injection aperture to form a hollow part. The gas is utilized at the localized area to distribute the molten resin, to eliminated molded in stress and to prevent formation of sink marks in the part during resin solidification. An overflow reservoir (112) outside of the mold cavity (114) is filled with the resin during resin injection and then the gas is introduced into the reservoir (112) through a fluid aperture (116, 118) and into the part. The reservoir creates a cocoon of solidified material to act as a seal to prevent gas leakage. One hollow body formed by the method and system includes a substantially endless hollow body portion with a fluid opening for communicating the interior of the hollow body portion with the locally introduced fluid. The hollow body provides an internal gas manifold and means for greater structural integrity.
摘要:
An injection molding method and nozzle for use therein wherein first and second variable pressures are applied to a piston of a valve mechanism of the nozzle so that a differential fluid pressure on the piston causes a tip portion of the valve mechanism to alternately open and close. In this way, the tip portion communicates the flow of resin from a nozzle body of the nozzle to an injection aperture of a mold. Differential pressure on the piston prevents a fluid which distributes the molten resin over the interior surfaces of the mold from entering the flow path of the molten resin in the nozzle body. The fluid preferably is a gas, such as nitrogen. Preferably, the piston is mounted for reciprocating movement within the nozzle body and the first pressure is provided by the resin during resin injection and the second pressure is partially applied by the nitrogen gas. Preferably, the valve mechanism includes a counterbalance mechanism which is set to prevent fluid entry into the mold until the tip portion of the valve mechanism is closed. The resulting article is then cooled to a temperature below the softening point of the resin, the pressure is relieved within the article and the mold is opened to remove the article. The nozzle may also be utilized in making structural foam articles from a foamable resin. The pressure within the mold is relieved to permit foaming by the foamable resin after injection of the foamable resin.
摘要:
A method and system are disclosed for locally introducing fluid, such as a gas, at a predetermined location into molten resin downstream from a resin injection aperture to form a hollow part. The gas is utilized at the localized area to distribute the molten resin, to eliminated molded in stress and to prevent formation of sink marks in the part during resin solidification. An overflow reservoir (112) outside of the mold cavity (114) is filled with the resin during resin injection and then the gas is introduced into the reservoir (112) through a fluid aperture (116, 118) and into the part. The reservoir creates a cocoon of solidified material to act as a seal to prevent gas leakage. One hollow body formed by the method and system includes a substantially endless hollow body portion with a fluid opening for communicating the interior of the hollow body portion with the locally introduced fluid. The hollow body provides an internal gas manifold and means for greater structural integrity.