摘要:
The present invention relates to propylene polymerization process in a bulk loop reactor, and particularly to propylene polymerization process for polymerizing commercial quantities of polypropylene in a bulk loop reactor by sequentially introducing Ziegler-Natta and metallocene catalyst systems into the bulk loop reactor. In one embodiment, separate catalyst mixing systems are used to introduce a quantity of metallocene catalyst and Ziegler-Natta catalyst into the bulk loop reactor. The frequency rate at which the quantity of metallocene catalyst is introduced into the bulk loop reactor may be higher than the frequency rate at which the quantity of Ziegler-Natta catalyst is introduced. In another embodiment, a method of polymerizing propylene in a bulk loop reactor is provided which includes contacting a quantity of supported metallocene catalyst with a first quantity of scavenger, such as TEAL and or TIBAL, prior to injecting the supported metallocene catalyst into the bulk loop reactor and contacting a quantity of Ziegler-Natta catalyst system with a second quantity of scavenger prior to injecting the Ziegler-Natta catalyst system into the bulk loop reactor, wherein the second quantity of scavenger is greater that the first quantity of scavenger. In another embodiment, a method of contacting a flow of metallocene with a flow of propylene is provided. This method includes directing the flow of metallocene towards a junction, directing the flow of propylene towards the junction and maintaining a portion of the flow of metallocene separate from a portion of the flow propylene within a portion of the junction downstream of the flow of propylene into the junction. In another embodiment, a method of introducing a quantity of antifouling agent into a catalyst mixing system is provided. In this embodiment a portion of the antifouling agent is introduced at or downstream of a point of contact of a stream of propylene with a stream of catalyst. The antifouling agent may be a member, alone or in combination with other members, selected from the group consisting of Stadis 450 Conductivity Improver, Synperonic antifouling agent, and Pluronic antifouling agent.
摘要:
The present invention provides a process for control of desired properties in the polymer product. The catalyst system used in the process includes a supported metallocene catalyst precursor in combination with an oxyorganoaluminum. The process can be applied to the co-polymerization of propylene and ethylene. The randomness of the ethylene incorporation of the co-polymer product is increased as the amount of ethylene in the feed is increased. The amount of ethylene in the feed is up to 6 wt% with a resulting amount of ethylene incorporated into the copolymer product up to 4 mole %.
摘要:
The present invention relates to propylene polymerization process in a bulk loop reactor, and particularly to propylene polymerization process for polymerizing commercial quantities of polypropylene in a bulk loop reactor by sequentially introducing Ziegler-Natta and metallocene catalyst systems into the bulk loop reactor. In one embodiment, separate catalyst mixing systems are used to introduce a quantity of metallocene catalyst and Ziegler-Natta catalyst into the bulk loop reactor. The frequency rate at which the quantity of metallocene catalyst is introduced into the bulk loop reactor may be higher than the frequency rate at which the quantity of Ziegler-Natta catalyst is introduced. In another embodiment, a method of polymerizing propylene in a bulk loop reactor is provided which includes contacting a quantity of supported metallocene catalyst with a first quantity of scavenger, such as TEAL and or TIBAL, prior to injecting the supported metallocene catalyst into the bulk loop reactor and contacting a quantity of Ziegler-Natta catalyst system with a second quantity of scavenger prior to injecting the Ziegler-Natta catalyst system into the bulk loop reactor, wherein the second quantity of scavenger is greater that the first quantity of scavenger. In another embodiment, a method of contacting a flow of metallocene with a flow of propylene is provided. This method includes directing the flow of metallocene towards a junction, directing the flow of propylene towards the junction and maintaining a portion of the flow of metallocene separate from a portion of the flow propylene within a portion of the junction downstream of the flow of propylene into the junction. In another embodiment, a method of introducing a quantity of antifouling agent into a catalyst mixing system is provided. In this embodiment a portion of the antifouling agent is introduced at or downstream of a point of contact of a stream of propylene with a stream of catalyst. The antifouling agent may be a member, alone or in combination with other members, selected from the group consisting of Stadis 450 Conductivity Improver, Synperonic antifouling agent, and Pluronic antifouling agent.
摘要:
The present invention provides a catalyst and a process for control of desired properties in the polymer product. The catalyst is used in the copolymerization of olefins, specifically ethylene and propylene, and is prepolymerized, preferably ex situ, to increase randomness. Prepolymerization deposits a polymer coating on the catalyst, the weight ratio of polymer coating to catalyst being less than about 10:1, preferably about 5:1 and, most preferably about 2.3:1.
摘要:
This invention is for a process for the polymerization of propylene to a minimum level of xylene solubles by use of the molar ratio of co-catalyst to external electron donor (selectivity control agent). Using a conventional supported heterogeneous Ziegler-Natta catalyst component with an trialkyl aluminum co- catalyst and an cycloalkylalkyldialkoxysilane external electron donor (selectivity control agent) in a Al/Si molar ratio of about 2 results in the minimum amount of xylene solubles.
摘要:
The present invention relates to propylene polymerization process in a bulk loop reactor, and particularly to propylene polymerization process for polymerizing commercial quantities of polypropylene in a bulk loop reactor by sequentially introducing Ziegler-Natta and metallocene catalyst systems into the bulk loop reactor. In one embodiment, separate catalyst mixing systems arc used to introduce a quantity of metallocene catalyst and Ziegler-Natta catalyst into the bulk loop reactor. The frequency rate at which the quantity of metallocene catalyst is introduced into the bulk loop reactor may be higher than the frequency rate at which the quantity of Ziegler-Natta catalyst is introduced. In another embodiment, a method of polymerizing propylene in a bulk loop reactor is provided which includes contacting a quantity of supported metallocene catalyst with a first quantity of scavenger, such as TEAL and or TIBAL, prior to injecting the supported metallocene catalyst into the bulk loop reactor and contacting a quantity of Ziegler-Natta catalyst system with a second quantity of scavenger prior to injecting the Ziegler-Natta catalyst system into the bulk loop reactor, wherein the second quantity of scavenger is greater that the first quantity of scavenger. In another embodiment, a method of contacting a flow of metallocene with a flow of propylene is provided. This method includes directing the flow of metallocene towards a junction, directing the flow of propylene towards the junction and maintaining a portion of the flow of metallocene separate from a portion of the flow propylene within a portion of the junction downstream of the flow of propylene into the junction. In another embodiment, a method of introducing a quantity of antifouling agent into a catalyst mixing system is provided. In this embodiment a portion of the antifouling agent is introduced at or downstream of a point of contact of a stream of propylene with a stream of catalyst. The antifouling agent may be a member, alone or in combination with other members, selected from the group consisting of Stadis 450 Conductivity lmprover, Synperonic antifouling agent, and Pluronic antifouling agent.