摘要:
A tool for a piercing mill with excellent wear resistance and a method for producing the tool for a piercing mill are provided. A scale layer is formed in a surface layer of a substrate steel having a composition containing, on a mass% basis, C: 0.05% to 0.5%, Si: 0.1% to 1.5%, Mn: 0.1% to 1.5%, Cr: 0.1% to 1.5%, Mo: 0.6% to 3.5%, W: 0.5% to 3.5%, and Nb: 0.1% to 1.0% and further containing Co: 0.5% to 3.5% and Ni: 0.5% to 4.0% so as to satisfy 1.0 2 or more of ferrite grains having a maximum length of 1 to 60 µm. Such a microstructure can be formed by performing a scale-forming heat treatment in which, after heating, cooling to at least 700°C is conducted with first rapid cooling and second slow cooling. Thus, the adhesiveness of the scale layer is improved and the lifetime of the tool for a piercing mill is increased.
摘要:
Provided is a centrifugal cast caliber roll for a hot rolling mill having excellent wear resistance, excellent fatigue resistance, and excellent slip resistance. The roll has a chemical composition containing, by mass%, C: 1.8% or more and 3.0% or less, Si: 0.2% or more and 1.0% or less, Mn: 0.2% or more and 1.5% or less, Cr: 5% or more and 9% or less, Mo: 4.0% or more and 7.0% or less, V: 4.0% or more and 7.0% or less, Nb: 0.5% or more and 2.0% or less, and the balance being Fe and inevitable impurities, in which the relationship 0.6 ≤ (C - 0.24V - 0.13Nb) ≤1.4 (where, C, V, and Nb each denote the content (mass%) of the corresponding chemical element) is satisfied, and has a surface hardness of Hs 67 or higher and Hs 76 or lower in terms of shore hardness. With this, it is possible to obtain a caliber roll with which it is possible not only to inhibit wear and fatigue but also to prevent slip even in a harsh hot rolling environment in which a high rolling load is applied. In addition, there is an effect of improving the productivity of steel materials (such as a steel pipe), significantly improving the quality of products, and improving roll life.
摘要:
There is provided a roll surface layer material made by centrifugal casting for a hot rolling mill, the roll surface layer material including a roll surface layer with excellent fatigue resistance. A roll surface layer material made by centrifugal casting has a composition including, on a mass% basis, C: 2.3% to 2.9%, Si: 0.2% to 0.8%, Mn: 0.2% to 1.0%, Cr: 5.0% to 7.5%, Mo: 4.4% to 6.5%, V: 5.3% to 7.0%, Nb: 0.6% to 1.5%, and Co: 0.1% to 4.0% so as to satisfy 14.0 ‰¤ (Mo + 1.7V) ‰¤ 17.0 (where Mo represents a content (mass%) of Mo and V represents a content (mass%) of V) and further including Al: 0.001% to 0.03% and/or REM: 0.001% to 0.03%, wherein a carbide is contained at an area fraction of 13% to 40%. Thus, the fatigue resistance of a surface layer is considerably improved. A composite roll obtained by integrally welding a shaft member to the roll surface layer member is treated as a centrifugal cast roll that includes a surface layer with excellent fatigue resistance and is suitable for hot finish rolling mill rolls.
摘要:
Provided is a roll outer layer material for hot rolling and a composite roll for hot rolling which have a surface layers excellent in terms of fatigue resistance and with which fatigue damages and chipping are less likely to occur. A roll outer layer material containing small-size carbides having a circle equivalent diameter of 3 to 30 µm in a number of 500 to 2500 pieces/mm 2 and large-size carbides having a circle equivalent diameter of 50 µm or more in a number of 20 pieces/mm 2 or less, preferably having a chemical composition containing, by mass%, C: 2.4% or more and 2.9% or less, Si: 0.2% or more and 1.0% or less, Mn: 0.2% or more and 1.0% or less, Cr: 4.0% or more and 7.5% or less, Mo: 4.0% or more and 6.5% or less, V: 5.3% or more and 7.0% or less, Nb: 0.5% or more and 3.0% or less, and the balance being Fe and inevitable impurities, in which the contents of Cr, Mo, and V satisfy the relationship 1.5 ≤ (Cr+Mo)/V ≤ 2.4, where Cr, Mo, and V respectively represent the contents (mass%) of the corresponding chemical elements, or more preferably having the chemical composition further containing, one or more of Al: 0.001% or more and 0.05% or less and REM: 0.001% or more and 0.03% or less. In addition, a composite roll for hot rolling having an outer layer made of the outer layer material.
摘要:
Provided are a surface layer material of a hot rolling mill roll and a hot rolling mill composite roll having high wear resistance, heat shock resistance, and surface deterioration resistance at the same time. The surface layer material has a chemical composition containing, by mass%, C: 2.4% or more and 3.5% or less, Si: 1.2% or more and 2.4% or less, Mn: 0.2% or more and 2.0% or less, Cr: 0.8% or more and 2.1% or less, Mo: 0.3% or more and 1.1% or less, Ni: 3.0% or more and 6.0% or less, V: 1.0% or more and 2.2% or less, Nb: 0.1% or more and 0.5% or less, REM: 0.0005% or more and 0.1% or less, Al: 0.003% or more and 0.05% or less, and the balance being Fe and inevitable impurities, in which the contents of C, Cr, V, Nb, REM, and Al satisfy the relationships Cr+0.2 ≤ C-(0.24×V+0.13×Nb) ≤ 3.0 and 0.01 ≤ REM/Al ≤ 3.2 (where C, Cr, V, Nb, REM, and Al respectively represent the contents (mass%) of corresponding chemical elements).
摘要:
There is provided a roll surface layer material made by centrifugal casting for a hot rolling mill, the roll surface layer material including a roll surface layer with excellent fatigue resistance. A roll surface layer material made by centrifugal casting has a composition including, on a mass% basis, C: 2.3% to 2.9%, Si: 0.2% to 0.8%, Mn: 0.2% to 1.0%, Cr: 5.0% to 7.5%, Mo: 4.4% to 6.5%, V: 5.3% to 7.0%, Nb: 0.6% to 1.5%, and Co: 0.1% to 4.0% so as to satisfy 14.0 ≤ (Mo + 1.7V) ≤ 17.0 (where Mo represents a content (mass%) of Mo and V represents a content (mass%) of V) and further including Al: 0.001% to 0.03% and/or REM: 0.001% to 0.03%, wherein a carbide is contained at an area fraction of 13% to 40%. Thus, the fatigue resistance of a surface layer is considerably improved. A composite roll obtained by integrally welding a shaft member to the roll surface layer member is treated as a centrifugal cast roll that includes a surface layer with excellent fatigue resistance and is suitable for hot finish rolling mill rolls.