摘要:
An alternator includes a rotor and a stator having a stator core surrounding the rotor, and a polyphase stator winding installed in the stator core, the stator core being provided with an abutting portion extending axially making the stator core into an annular shape by abutting end portions of the stator core, the polyphase stator winding comprising a number of winding portions in which long strands of wire are wound so as to alternately occupy an inner layer and an outer layer in a slot depth direction within slots at intervals of a predetermined number of slots, the strands of wire folding back outside the slots at axial end surfaces of the stator core, and an insulating member being interposed between the stator core and straight portions of the strands of wire in the winding.
摘要:
An alternator includes a rotor for forming north-seeking (N) and south-seeking (S) poles about a rotational circumference, a stator including a stator core disposed facing the rotor, and a stator winding installed in the stator core, a bracket supporting the rotor and the stator, and a cooling means for cooling the stator winding by moving together with the rotor and generating a flow of cooling air inside the bracket, wherein the stator core includes a laminated core formed with a number of slots extending axially at a predetermined pitch in a circumferential direction, the stator winding includes a number of winding sub-portions in each of which a long strand of wire is wound so as to alternately occupy an inner layer and an outer layer in a slot depth direction within the slots at intervals of a predetermined number of slots, the strand of wire folding back outside the slots at first and second axial end surfaces of the stator core to form turn portions, the turn portions align in a circumferential direction to constitute coil ends, an electrically-insulative resin portion is disposed so as to completely cover the coil ends, and at least one surface of the electrically-insulative resin portion selected from a rotor-facing surface and a bracket-facing surface is formed into a smooth surface.
摘要:
A method for manufacturing an alternator includes preparing a winding assembly formed by bending strands of wire so as to have straight portions which fit into slots, forming a base core by laminating plate-shaped magnetic members formed with the slots, stacking the winding assembly on the base core and pressing the winding assembly such that the straight portions enter the slots, and forming the stator core by bending the base core into a cylindrical shape and abutting end surfaces of the base core.
摘要:
A stator for an alternator includes a stator winding including a number of winding sub-portions which are constituted by at least one winding assembly composed of a pair of first and second winding groups, the first winding group including a number of first winding sub-portions each having one turn constructed by winding one of the strands of wire so as to alternately occupy an inner layer and an outer layer in a slot depth direction within the slots at intervals of the predetermined number of slots, and the second winding group including a number of second winding sub-portions each having one turn constructed by winding one of the strands of wire so as to alternately occupy an inner layer and an outer layer in a slot depth direction within the slots at intervals of the predetermined number of slots and so as to be inversely wound and offset by an electrical angle of 180° relative to the first winding sub-portions, wherein the stator winding is constituted by a three-phase alternating-current winding occupying n slots per phase per pole in which there is a phase difference corresponding to an electrical angle of 120° between each phase, and wherein the first winding sub-portions and the second winding sub-portions which constitute the same phase within the winding assembly are connected by same-address crossover connections at the same address in each phase, the same-address crossover connections of each phase being disposed at a slot pitch of 4n or more.
摘要:
A stator for an automotive alternator is provided with good installation characteristics for stator coils and which can lower noise; the stator 8 including, a stator core 122 in which a plurality of slots 125 are formed at an inner circumference thereof and stator coils 23 which are fitted into the slots, and a rotor 6 provided inside the stator 8 so as to be capable of rotating, including, a rotor coil 15 for flowing a current to generate magnetic flux, and a pole core 16 for housing the rotor coil and forming a plurality of claw-shaped magnetic poles in accordance with magnetic flux, and, 2 slots 125 are provided for each set of stator coils, each phase and each magnetic pole and the total number of slots 125 is seventy-two (72) or more, the stator core 122 is such that a plurality of sheet-shaped magnetic members with a plurality of teeth 124 patterning the slots 125 at one side of a yoke 123 are laminated, the stator coils 23 are disposed in the slots 125, and the stator core 122 is rounded such that the stator coils 23 become the inner side thereof and both end surfaces thereof are contacted to connect the stator core 122 in an annular shape.