公开(公告)号：EP2865460B1

公开(公告)日：2019-11-06

申请号：EP13809979.1

申请日：2013-04-11

申请人： Sintokogio, Ltd. ,  Toyota Jidosha Kabushiki Kaisha

发明人： KATO, Yusuke ,  ZENPO, Toshihiko ,  KANNO, Toshio ,  WATANABE, Hirotsune ,  SUDA, Tomokazu ,  NAGATA, Yasutake ,  MITSUTAKE, Masaomi ,  MAEGAWA, Takumi

IPC分类号： B22C7/02 ,  B22C9/02 ,  B22C15/08 ,  B29C44/34

摘要： A device for forming foamed kneaded material and a method for forming foamed kneaded material are obtained capable of filling a pattern forming space of a mold with foamed kneaded material in a well foamed condition. First, a supply device supplies a foamed kneaded material (a) into a cylinder (20) (first process). Then, in a state in which an internal space (22) of the cylinder (20) is communicated with a pattern forming space (14) of a mold (12), the piston (26) disposed in the cylinder (20) is moved toward the foamed kneaded material (a) side while opening a gas release hole (40A) formed piercing through the piston (26) (second process). Then, at a timing when the piston (26) has reached an expected position (X) where the piston (26) is expected to be on contacting the foamed kneaded material (a) supplied into the cylinder (20), the gas release hole (40A) is closed by an open-close plug (40B) (third process). Then, the foamed kneaded material (a) supplied into the cylinder (20) is pressed toward the pattern forming space (14) side of the mold (12) by moving the piston (26) toward the foamed kneaded material (a) side (fourth process).

公开(公告)号：EP2865460B8

公开(公告)日：2019-12-11

申请号：EP13809979.1

申请日：2013-04-11

申请人： SINTOKOGIO, LTD. ,  TOYOTA JIDOSHA KABUSHIKI KAISHA

发明人： KATO, Yusuke ,  ZENPO, Toshihiko ,  KANNO, Toshio ,  WATANABE, Hirotsune ,  SUDA, Tomokazu ,  NAGATA, Yasutake ,  MITSUTAKE, Masaomi ,  MAEGAWA, Takumi

IPC分类号： B22C7/02 ,  B22C9/02 ,  B22C15/08 ,  B29C44/34

公开(公告)号：EP3370899A1

公开(公告)日：2018-09-12

申请号：EP16801291.2

申请日：2016-10-27

申请人： TOYOTA JIDOSHA KABUSHIKI KAISHA ,  Sintokogio, Ltd.

发明人： SEKO, Masahide ,  MORIKAWA, Masashi ,  MAEGAWA, Takumi ,  NAGAYA, Takashi ,  KANNO, Toshio ,  KURITA, Hirotaka

IPC分类号： B22C9/02 ,  B22C15/02

CPC分类号： B22C19/04 ,  B22C9/02 ,  B22C15/02

摘要： When pressing kneaded sand in a kneading sand tank into a mold by a pressing member, a pressing force applied to a kneaded sand layer in the kneading sand tank is monitored and a moving position of the pressing member is monitored from when the pressing member starts to move. A pressing start time at which the kneaded sand starts to flow into the mold is identified based on the pressing force applied to the kneaded sand layer in the kneading sand tank, and a pressing starting position of the pressing member at the pressing start time is identified. As a result, the pressing start time and the pressing starting position of the pressing member when the kneaded sand starts to flow into the mold are accurately identified, so the reliability of a filling evaluation of the kneaded sand into the mold is improved.

公开(公告)号：EP3064292B1

公开(公告)日：2018-05-16

申请号：EP14857419.7

申请日：2014-09-17

申请人： TOYOTA JIDOSHA KABUSHIKI KAISHA ,  Sintokogio, Ltd.

发明人： MAEGAWA, Takumi ,  WATANABE, Hirotsune ,  MITSUTAKE, Masaomi ,  KANNO, Toshio ,  KURITA, Hirotaka ,  KATO, Yusuke

IPC分类号： B22C13/08

CPC分类号： B22C13/08 ,  B22C9/046 ,  B22C19/00

摘要： [TASK] To provide a mold forming apparatus capable of reliably causing a foamed mixture to appropriately fill a cavity of a forming mold by a simple configuration, and capable of achieving reduction in size. [MEANS OF SOLVING THE PROBLEM] The mold forming apparatus includes: a storage tank 1 that has in its bottom 1a a plurality of injection ports 10 capable of being opened and closed, and that stores a foamed mixture; a forming mold 2 that has a plurality of runners 20, corresponding to the injection ports 10, into which the foamed mixture is introduced through the injection ports 10 of the storage tank 1, and that has cavities 21 for forming the introduced foamed mixture into a mold in a predetermined shape; and pressing means 3 that is disposed so as to correspond to the forming mold 2 and that presses the foamed mixture stored in the storage tank 1 to inject the foamed mixture into the cavities 21 through the runners 20 of the forming mold 2, wherein a parting surface 22 of the forming mold 2 is formed parallel to a pressing direction P of the pressing means 3, and the runners 20 of the forming mold 2 are formed in the parting surface 22 and are tilted with respect to the pressing direction P of the pressing means 3 so as to spread apart from inlets 20a toward outlets 20b guided to the cavities.

公开(公告)号：EP3064292A1

公开(公告)日：2016-09-07

申请号：EP14857419.7

申请日：2014-09-17

申请人： TOYOTA JIDOSHA KABUSHIKI KAISHA ,  Sintokogio, Ltd.

发明人： MAEGAWA, Takumi ,  WATANABE, Hirotsune ,  MITSUTAKE, Masaomi ,  KANNO, Toshio ,  KURITA, Hirotaka ,  KATO, Yusuke

IPC分类号： B22C13/08

CPC分类号： B22C13/08 ,  B22C9/046 ,  B22C19/00

摘要： [TASK] To provide a mold forming apparatus capable of reliably causing a foamed mixture to appropriately fill a cavity of a forming mold by a simple configuration, and capable of achieving reduction in size.
[MEANS OF SOLVING THE PROBLEM] The mold forming apparatus includes: a storage tank 1 that has in its bottom 1a a plurality of injection ports 10 capable of being opened and closed, and that stores a foamed mixture; a forming mold 2 that has a plurality of runners 20, corresponding to the injection ports 10, into which the foamed mixture is introduced through the injection ports 10 of the storage tank 1, and that has cavities 21 for forming the introduced foamed mixture into a mold in a predetermined shape; and pressing means 3 that is disposed so as to correspond to the forming mold 2 and that presses the foamed mixture stored in the storage tank 1 to inject the foamed mixture into the cavities 21 through the runners 20 of the forming mold 2, wherein a parting surface 22 of the forming mold 2 is formed parallel to a pressing direction P of the pressing means 3, and the runners 20 of the forming mold 2 are formed in the parting surface 22 and are tilted with respect to the pressing direction P of the pressing means 3 so as to spread apart from inlets 20a toward outlets 20b guided to the cavities.

摘要翻译： [提供]提供一种能够可靠地使泡沫混合物通过简单的结构适当地填充成形模的空腔并能够实现尺寸减小的成型装置。 解决问题的手段成型设备包括：储罐1，其底部1a具有能够打开和关闭的多个注射口10，并储存发泡混合物; 成形模具2具有多个流道20，对应于喷射口10，发泡混合物通过储罐1的注入口10引入其中，并具有用于将引入的泡沫混合物形成为空腔的空腔21 模具预定形状; 以及按照与成形模具2对应的方式设置的按压装置3，其压入储存罐1中储存的发泡混合物，以通过成型模具2的浇道20将发泡混合物注入模腔21，其中分型 成型模具2的表面22平行于按压装置3的按压方向P形成，并且成型模具2的浇道20形成在分型面22中，并且相对于压制方向P倾斜 装置3，以便从入口20a向与引导到空腔的出口20b分开。

公开(公告)号：EP2865460A1

公开(公告)日：2015-04-29

申请号：EP13809979.1

申请日：2013-04-11

申请人： Sintokogio, Ltd. ,  Toyota Jidosha Kabushiki Kaisha

发明人： KATO, Yusuke ,  ZENPO, Toshihiko ,  KANNO, Toshio ,  WATANABE, Hirotsune ,  SUDA, Tomokazu ,  NAGATA, Yasutake ,  MITSUTAKE, Masaomi ,  MAEGAWA, Takumi

IPC分类号： B22C9/02 ,  B22C15/02

摘要： A device for forming foamed kneaded material and a method for forming foamed kneaded material are obtained capable of filling a pattern forming space of a mold with foamed kneaded material in a well foamed condition. First, a supply device supplies a foamed kneaded material (a) into a cylinder (20) (first process). Then, in a state in which an internal space (22) of the cylinder (20) is communicated with a pattern forming space (14) of a mold (12), the piston (26) disposed in the cylinder (20) is moved toward the foamed kneaded material (a) side while opening a gas release hole (40A) formed piercing through the piston (26) (second process). Then, at a timing when the piston (26) has reached an expected position (X) where the piston (26) is expected to be on contacting the foamed kneaded material (a) supplied into the cylinder (20), the gas release hole (40A) is closed by an open-close plug (40B) (third process). Then, the foamed kneaded material (a) supplied into the cylinder (20) is pressed toward the pattern forming space (14) side of the mold (12) by moving the piston (26) toward the foamed kneaded material (a) side (fourth process).

摘要翻译： 一种用于形成发泡混炼物器件及其形成发泡捏合材料的方法，获得能够填充的图案形成在阱发泡条件混炼发泡材料的模具的空间。 首先，供给装置的发泡混炼材料（a）供给到气缸（20）（第1工序）。 然后，在向气缸的内部空间（22）的状态（20）连通的模具的图案形成空间（14）（12），在气缸内设置在所述活塞（26）（20）被移动 朝向发泡混炼材料（a）侧，同时开口而形成通过活塞（26）（第2工序）刺穿的气体释放孔（40A）。 （a）中提供。然后，在定时当活塞（26）具有在其中活塞（26）预计将在接触发泡混炼材料预期位置（X）到达入气缸（20），所述气体释放孔 （40A）是由开闭塞（40B）（第三工序）关闭。 然后，将发泡的混炼材料（a）供给到所述气缸（20）通过移动所述活塞（26）朝向所述发泡混炼材料（a）侧（压向所述模具（12）的图案形成空间（14）侧 第四工序）。

公开(公告)号：EP1961505A1

公开(公告)日：2008-08-27

申请号：EP06823165.3

申请日：2006-11-08

申请人： SINTOKOGIO, LTD.

发明人： ZENPO, Toshihiko ,  KATO, Yusuke ,  ASANO, Norihiro ,  NISHIKAWA, Kazuyuki ,  KANNO, Toshio ,  SONOYAMA, Shinji

IPC分类号： B22C15/06

CPC分类号： B22C5/12 ,  B22C15/245

摘要： This invention intends to provide a method for filling a foam mixture in a cavity of a metal mold, which method can produce a mold without defects.
This method for filling a foam mixture in a cavity of a horizontally-split metal mold by pressurizing the mixture comprised of granular aggregate, water-soluble binders, and water, and injecting the mixture into the cavity of the metal mold comprises:
a step for preparing the horizontally-split metal mold having a filling port communicating with the cavity, which port is disposed at a side and near abutting surfaces of the horizontally-split metal mold,
a step for connecting a discharging port of a means for injecting the foam mixture to the filling port of the horizontally-split metal mold, wherein the means for injecting the foam mixture comprises a mixing bath to accommodate and mix the granular aggregate, the water-soluble binders, and the water, and a mechanism for pushing up the mixture in the mixing bath, wherein the mixing bath is cylindrical and has an opening at its upper end, a bottom plate at its lower end, and the discharging port at its side,
a step for pushing up the foam mixture in the mixing bath by driving the mechanism for pushing up the mixture,
a step for discharging the foam mixture from the discharging port, and for injecting the mixture into the filling port, and
a step for filling the cavity with the foam mixture while the mixture pushes out air in the cavity.

摘要翻译： 本发明意图用于在金属模具中，该方法可以生产出模具没有缺陷的空腔中充填发泡混合物的方法。 这用于通过加压由粒子状骨料，水溶性粘合剂和水的混合物中，并将该混合物注射到金属模具的模腔填充以水平分离式金属铸型的空腔的泡沫混合物的方法包括：对于一个步骤 制备具有填充口与所述腔，该注入口的一侧和靠近该水平分离式金属铸型，用于连接装置的排出口用于注入泡沫混合物的工序的邻接表面处理完毕传送该水平分离式金属铸型 到该水平分离式金属铸型的注口，worin的装置用于注入泡沫混合物包括：一搅拌槽，用以存放并混合粒子状骨料，水溶性粘合剂和水，以及用于推升混合物的机构 在该搅拌槽，worin该搅拌槽为圆​​柱状，并具有在在其上端开口，底板在其下端，并在其侧面的排出口，用于向上推FOA的工序 在该搅拌槽米混合物通过驱动为混合物推升机构，用于排出从排放口的泡沫混合物，以及用于将混合物注入到所述填充口的工序的机构，和用于与泡沫混合物中，同时填充空腔的工序 将混合物压出空气在空腔中。

公开(公告)号：EP2979776A1

公开(公告)日：2016-02-03

申请号：EP14776559.8

申请日：2014-01-22

申请人： Sintokogio, Ltd.

发明人： MAEGAWA, Takumi ,  WATANABE, Hirotsune ,  SUDA, Tomokazu ,  MITSUTAKE, Masaomi ,  KANNO, Toshio ,  KURITA, Hirotaka

IPC分类号： B22C9/02

CPC分类号： B22C7/065 ,  B22C9/02 ,  B22C9/12 ,  B22C15/08 ,  B22C19/00

摘要： When a molded article is obtained by which foamed sand is packed into a metallic mold, heated and solidified, vapor and gas that have been generated through the heating and solidification of the foamed sand are smoothly discharged from the cavity.
A cavity C is formed by clamping a metallic mold 2, and foamed sand S is packed into the cavity C. When heating and solidifying the foamed sand S, a mold clamping force is reduced to form a slight gap L in the metallic mold 2 while maintaining the cavity C. Gas and water vapor that are generated when heating and solidifying the foamed sand S can be smoothly discharged from within the cavity C to the outside through the gap L, and thus the baking time of the foamed sand S can be shortened. Even if solidified binder accumulates on slits 16, gas and water vapor can be reliably discharged from within the cavity C to the outside via the gap.

摘要翻译： 当获得将发泡砂填充到金属模具中的模制品时，加热并固化，通过发泡砂的加热和固化而产生的蒸气和气体顺利地从模腔中排出。 通过夹持金属模具2形成空腔C，并将泡沫沙S填充到空腔C中。当加热并固化泡沫沙S时，模具夹紧力减小，从而在金属模具2中形成微小间隙L 保持空腔C.在加热并固化发泡砂S时产生的气体和水蒸气可以通过间隙L顺利地从空腔C内排出到外部，因此可以缩短泡沫砂S的烘烤时间 。 即使固化的粘合剂积聚在狭缝16上，气体和水蒸气也能够经由间隙可靠地从空腔C内排出到外部。

公开(公告)号：EP1961505B1

公开(公告)日：2013-05-01

申请号：EP06823165.3

申请日：2006-11-08

申请人： SINTOKOGIO, LTD.

发明人： ZENPO, Toshihiko ,  KATO, Yusuke ,  ASANO, Norihiro ,  NISHIKAWA, Kazuyuki ,  KANNO, Toshio ,  SONOYAMA, Shinji

IPC分类号： B22C15/24 ,  B22C5/12

CPC分类号： B22C5/12 ,  B22C15/245