摘要:
Provided are a method for machining the outer circumference of a metal end cross-section , the method being capable of easily forming at least any of a deep groove, a deep recess, and a flange which are smooth and uniform in the longitudinal direction of a metal rod or metal pipe in the periphery of the cross-section of any of the end part of the metal rod or metal pipe, the drawn end part of the metal rod or metal pipe, and the hub hole forming part of the metal pipe; and a method for joining a metal component obtained by the machining method with another member. The machining method of the present invention is characterized in that: splitting is advanced by successively repeating press forming operation multiple times by using a slitting punch, in which a tip part has a sharp cutting edge, and the cutting edge is formed so as to have a shape equal to or partly equal to the outer shape of the cross section of a metal end part and so as to have a diameter smaller than the outer diameter of the cross section of the splitting object; and in order to control the depth of metal cracking cleft created with each press forming operation, a pressing die for pinching the outside of a metal rod or at least a pressing die of one side of pressing dies for pinching the inside and the outside of a metal pipe is disposed while its position is moved according to the distance of a split portion.
摘要:
Provided are a method for splitting longitudinally an end part of a metal plate or a metal rod having a rectangular, polygonal, or elliptical shape, in which the length of incision in the split portion can be freely adjusted and smooth split face can be formed; a metal part manufactured by such method; and a method for bonding such metal part. The present invention is characterized by the process comprising the steps of securing a metal plate by pinching both sides thereof with a clamping device, or securing a metal rod by pinching at least two opposite-facing portions on the periphery thereof with a clamping device; splitting longitudinally by slitting or cleaving the metal plate, or the metal rod, by pressing a slitting punch or a cleaving punch against the face of one end of the metal plate, or the metal rod; and advancing the splitting further by repeating the same operation of pressing the same punch stated above against the cleft of the splitting; and is characterized further in that, in each time of the press-splitting operation, the position of the clamping device on at least one side is moved in advance of the next pressing by a stroke corresponding to the distance from one end of the metal plate, or the metal rod, to the distal end of a split-desired portion.
摘要:
Provided are a method for splitting longitudinally an end part of a metal plate (1) or a metal rod (2) having a rectangular, polygonal, or elliptical shape, in which the length of incision in the split portion can be freely adjusted and smooth split face can be formed; a metal part manufactured by such method; and a method for bonding such metal part. The present invention is characterized by the process comprising the steps of securing a metal plate by pinching both sides thereof with a clamping device (3), or securing a metal rod by pinching at least two opposite-facing portions on the periphery thereof with a clamping device (3); splitting longitudinally by slitting or cleaving the metal plate, or the metal rod, by pressing a slitting punch (4) or a cleaving punch (5) against the face of one end of the metal plate (1), or the metal rod (2); and advancing the splitting further by repeating the same operation of pressing the same punch stated above against the cleft of the splitting. In each press-splitting operation, the position of the clamping device (3) on at least one side is moved in advance of the next pressing by a stroke corresponding to the distance from one end of the metal plate (1), or the metal rod (2), to the distal end of a split-desired portion.
摘要:
Provided are a method for splitting longitudinally an end part of a metal plate or a metal rod having a rectangular, polygonal, or elliptical shape, in which the length of incision in the split portion can be freely adjusted and smooth split face can be formed; a metal part manufactured by such method; and a method for bonding such metal part. The present invention is characterized by the process comprising the steps of securing a metal plate by pinching both sides thereof with a clamping device, or securing a metal rod by pinching at least two opposite-facing portions on the periphery thereof with a clamping device; splitting longitudinally by slitting or cleaving the metal plate, or the metal rod, by pressing a slitting punch or a cleaving punch against the face of one end of the metal plate, or the metal rod; and advancing the splitting further by repeating the same operation of pressing the same punch stated above against the cleft of the splitting; and is characterized further in that, in each time of the press-splitting operation, the position of the clamping device on at least one side is moved in advance of the next pressing by a stroke corresponding to the distance from one end of the metal plate, or the metal rod, to the distal end of a split-desired portion.
摘要:
The objective of the present invention is to provide a method for forming protrusions, a system for forming protrusions, and a method for manufacturing a metal component having the protrusions, in which the protrusions can be easily formed by press molding without making the metal plate thinner, or without deforming the metal rod or reducing the diameter thereof, in relation to metal plates or metal rods having protrusions to be used for components or current collecting terminals of various devices, and so on. Solid metal protrusions are formed by the method comprising: clamping and fixing the metal workpiece with a support die and a pressure die; pressing each cross section of an outer peripheral end parts of the metal workpiece fixed with the support die and the pressure die at a temperature lower than a softening point of a metal used as the metal workpiece from a direction perpendicular or oblique to an upright direction of the protrusions to be formed on one surface of the metal workpiece by press molding using a pressing die or a pressing jig; undergoing plastic flows of metal into through-holes formed as recessed parts that serve as female molds for forming the protrusions in at least one of the support die and the pressure die; and forming solid protrusions on the surface of the metal workpiece.