摘要:
Provided are: a method for manufacturing a cubic boron nitride cutting tool including a base metal and a sintered cubic boron nitride compact at a corner portion of the base metal, the method being capable of improving the accuracy of the center height to a large extent and sufficiently reducing the angle of inclination or the width of a negative rake face; and the cubic boron nitride cutting tool. The method includes grinding the sintered cubic boron nitride compact by pressing the sintered cubic boron nitride compact against an end face of a grindstone of a grinder, whose position and orientation are controllable, to form a flank face and a rake face on the sintered cubic boron nitride compact while the base metal of the cubic boron nitride cutting tool is tightly held by a chuck of the grinder. The grinding is performed in such a manner that the sintered cubic boron nitride compact is substantially ground. In the grinding to form the rake face, the rake face is formed so as to be recessed from a top face of the base metal or only a portion of the sintered cubic boron nitride compact that protrudes from a base-metal rake face is ground while the tool is continuously held by the chuck.
摘要:
A method to form a surface (53) on a metal work piece (50) comprising a first machining step of providing a turning insert (1) comprising a first cutting edge (11), a second cutting edge (12) and a convex nose cutting edge (10) connecting the first (11) and second (12) cutting edges, selecting a nose angle (α) formed between the first (11) and second (12) cutting edges to be less than or equal to 85°. The method comprises the further steps of adapting the second cutting edge (12) such that it forms a back clearance angle (ψ) of more than 90° in a feed direction (99), positioning all parts of the turning insert (1) ahead of the nose cutting edge (10) in the feed direction (99), rotating the metal work piece (50) around a rotational axis (A3) in a first direction, and moving the turning insert (1) in a direction parallel to or at an angle less than 45° relative to the rotational axis (A3) such that the first cutting edge (11) is active and ahead of the nose cutting edge (10) in the feed direction (99) and such that the surface (53) at least partly is formed by the nose cutting edge (10).
摘要:
A cutting insert of one aspect includes a top surface including a first corner portion with an acute angle and a second corner portion with an obtuse angle; and a top cutting edge disposed on a ridge line at an intersection between the top surface and a side surface. The top cutting edge includes a first corner cutting edge, a first major cutting edge, a second corner cutting edge, and a second major cutting edge. The top surface includes a first breaker protrusion protruding toward the first corner portion and a second breaker protrusion protruding toward the second corner portion. A gap between the first breaker protrusion and the first corner cutting edge is larger than a gap between the second breaker protrusion and the second corner cutting edge in a top view, a gap between the first breaker protrusion and the first major cutting edge becomes larger as a distance from the first corner cutting edge increases, and a gap between the second breaker protrusion and the second major cutting edge becomes smaller as a distance from the second corner cutting edge increases.
摘要:
An object is to prolong the life of a cubic boron nitride cutting tool used for cutting a heat-resistant alloy. A cubic boron nitride cutting tool includes an edge tip made of a sintered cubic boron nitride compact having a thermal conductivity within the range of 20 to 70 W/m·K and including cubic boron nitride particles having an average particle diameter within the range of 0.5 µm to 2 µm; and a base metal that holds the edge tip at a corner portion of the base metal, wherein a cutting edge formed on the edge tip of the tool has a positive rake angle.
摘要:
The present application relates to a cutting insert (20) comprising opposing top and bottom ends (22,24) and at least first and second side surfaces (26A,26B) extending therebetween, a first insert corner (44A) comprising a corner cutting edge (54) formed at an intersection (56) of the first and second side surfaces and the top end, a land (58) extending along the intersection, a chip evacuation surface (64), a chip deflecting surface (66) extending between the land and chip evacuation surface, wherein the land, the chip evacuation surface and the chip deflecting surface are all disposed at the top end, and a chip-control arrangement (60) at the first insert corner, the chip-control arrangement comprising a first projection (128) which is elongated and disposed on the top end adjacent to the intersection, wherein the first projection is spaced-apart from the land, the first projection comprises first and second extremities (78,80) and a middle portion (82) therebetween, each of the first and second extremities is respectively closer to the first side surface than the middle portion, and the first and second extremities are generally perpendicular to the middle portion and extend in a direction towards the first side surface therefrom.
摘要:
A cutting insert (100) for turning comprising an upper side (102), a lower side (103), a clearance surface (105) connecting the upper side and the lower side, and an upper cutting edge (106). The upper cutting edge forms a primary edge portion (112) and a secondary edge portion (113) connected by a nose edge portion (114). On the upper side, a chip former (115) is formed, comprising a nose bottom surface (116) formed behind the nose edge portion, a primary main bottom surface (117) extending along the primary edge portion, and, between the nose bottom surface and the primary main bottom surface, a continuous primary elevated bottom surface (118) extending along the primary edge portion, having a lowest point lower than the level of the primary edge portion but higher than the lowest point of each of the nose bottom surface and the primary main bottom surface.
摘要:
A cutting insert (20) has at least first and second side surfaces (26A,26B), with a chip-control arrangement (60). The chip-control arrangement includes at least one projection (20, 128) disposed at an intersection (56) of a corner (44A) of the cutting insert. When the chip -control arrangement includes two projections (28,128,30,130) they can be disposed symmetrically on both sides of the intersection. Each of the at least one projections is elongated and extends longitudinally along an associated side surface.
摘要:
A cutting insert (10) according to an aspect of the present invention is provided with a plurality of cutting portions (18) formed at the intersection portion of each end surface (12, 14) and a peripheral surface (16). Each cutting portion includes a first cutting edge (18a) and a second cutting edge (18b). In an end surface view, first corners (20) and second corners (22) which differ in their internal angles are alternately formed in each end surface. An internal angle α of the first corner (20) is smaller than an internal angle β of the second corner (22, 122, 222). Each first cutting edge (18a) has a portion extending to approach the median plane M as a distance from a corresponding first corner (20) increases. A first side surface portion (30a) extending on the peripheral surface from each first cutting edge forms an insert internal obtuse angle to a plane passing through the first cutting edge and being in parallel to the median plane M, and a second side surface portion (30b) extending on the peripheral surface from each second cutting edge forms an insert internal acute angle to a plane passing through the second cutting edge and being in parallel to the median plane M.
摘要:
Then application relates to a cutting insert (21), comprising a cutting edge (29). The cutting edge (29) is symmetrical about a centerline (CL), the cutting edge (29) has a first edge radius (R1) at a first point (31) at the centerline (CL) of the cutting edge (29) and a different, second edge radius (R2) at second points (33) on opposite sides of and remote from the centerline (CL) of the cutting edge (29). The first edge radius (R1) is larger than the second edge radius (R2).