摘要:
A hot runner system includes a having a cavity (18). Melt is fed from a source of melt into the cavity (18), and a valve (24) isolates melt in the cavity (18) from melt in the source. A plunger (34) within the cavity (18) is driven forward to inject melt in the cavity (18) into a mold cavity (26) at high pressure without significantly increasing the pressure of melt in the source. The plunger (34) optionally functions as both the plunger (34) and the valve (24) by opening and closing communication between the cavity (18) and the manifold (16) as it is rotated.
摘要:
By starting injection in an injection molding machine, resin pressure in front of a check valve (3,4) is raised, and a check ring (3) moves backwards. Pressure of resin (8) accumulated between flights (5) of the injection screw (1) prevents the check ring (3) from moving backwards, and the screw (1) is kept freely rotatable to thereby make the backward speed of the check ring (3) faster. Therefore, the check ring (3) is brought into tight contact with a check seat (4) quickly to close the resin path. Thereafter, the rotation of the screw (1) is fixed, and reduced pressure in the injection/dwell stages causes the screw (1) to rotate in a normal direction, and prevents the resin (8) from being pressed toward the front of the check valve (3,4).
摘要:
In an injection molding machine, an ejection is conducted according to at least one of a speed control and a pressure control, until a load is reduced from the start of the ejection. After the load has been reduced, the ejection attended by a very small vibration is conducted. When the ejection is conducted according to the speed control, the deformation of a molded product as a result of the ejection by the ejector pin is reduced, leading to a reduced deformation restoring force. Thus, it is possible to prevent the molded product from being scattered and/or to prevent cracks from being produced in the molded product. In addition, it is possible to release the sticking of the molded product due to the biting of the ejector pin into the molded product, thereby eliminating a time loss and providing an improved efficiency of operation. Each of the speed control and the pressure control is conducted in correspondence to a load. After the ejection attended by the very small vibration has been performed, the ejector pin can be further advanced to effect the ejection. A resisting force can be generated, when the ejector pin is retreated.
摘要:
A nozzle (14) has a valve pin (30) for controlling flow of molding material through a nozzle melt passage. An actuator (38) has a stationary part (98) and a movable part (99). The actuator (38) further has an extending rod (90) connected to the movable part (99) thereof and a block (92) connected to the rod (90), the block (92) being movable with the moveable part (99) of the actuator (38). A pivoting linkage element (36) is rotatably connected to the block (92) of the actuator and is connected to the valve pin of the nozzle. The pivoting linkage (36) element moves the valve pin in response to movement of the movable part of the actuator. A bracket (202) is connected to the stationary part (98) of the actuator (38). Two sensors (206,208) are connected to the bracket (202) for detecting different positions of the block (92). The sensors may be air proximity sensors.
摘要:
A motor is driven in a state where the moving platen (22) of an injection molding machine is not mounted with a mold to protrude an ejector rod (27), and the driving current of the motor is measured for each predetermined protrusion position. Then, the moving platen (22) is mounted with a mold (28b) and the motor is driven to protrude the ejector rod (27), and the driving current of the motor is measured. It is determined that an ejector rod protrusion position where a difference between this measured current value and a current value stored in a data table becomes larger is the protrusion start position of an ejector pin.
摘要:
An improved moulding method and device which will ensure an accurate, constant shot weight of the dosage of molten plastic material being injected into the mould cavity, thereby to obtain substrate discs having a non-varying thickness. The method of the present invention comprises the step of sensing an actual, secondary rear end position of a moveable wall obtained shortly after the interruption of the supply of molten plastic material to a metering chamber, and then performing a forward stroke of said wall with a predetermined length, whereby an accurately metered constant dosage of molten plastic material will always be injected during each shot. The device includes a means for sensing an actual, secondary rear end position of the moveable wall, and a means for obtaining a predetermined length of the forward stroke of the moveable wall, thereby to inject an accurately metered constant dosage of molten plastic material during each shot.
摘要:
A hot runner system includes a having a cavity (18). Melt is fed from a source of melt into the cavity (18), and a valve (24) isolates melt in the cavity (18) from melt in the source. A plunger (34) within the cavity (18) is driven forward to inject melt in the cavity (18) into a mold cavity (26) at high pressure without significantly increasing the pressure of melt in the source. The plunger (34) optionally functions as both the plunger (34) and the valve (24) by opening and closing communication between the cavity (18) and the manifold (16) as it is rotated.