摘要:
This describes a method for producing cement clinker using petroleum coke with a sulfur content over 4.5% by weight, in conventional equipment and facilities, wherein said method comprises the treatment of the raw mixture to optimize its physical-chemical characteristics combined with the parameter control of the process, obtaining a reduction of the clinkering temperature and, as a result, the concentration of SO 3 in the calcinated material fed to the rotating kiln is reduced, increasing with this the calcium sulfate content in the clinker.
摘要:
Described is an apparatus (5) as well as a method for cooling kiln exhaust gases in a kiln bypass (7), which apparatus comprises a mixing chamber (9) for extracting and cooling a portion of the kiln exhaust gases from a kiln system (1, 3), said mixing chamber (9) comprising a tubular housing being provided at one end with an exhaust gas inlet (11) for kiln exhaust gases and provided at its other end with an outlet (13) for cooled exhaust gases, said mixing chamber (9) further comprising a tangential inlet (15) for cooling gases, where the apparatus also comprises a first fan (17) for supplying cooling gases to the mixing chamber (9) and a second fan (19) for drawing the kiln exhaust gases through the kiln bypass (7). The apparatus (5) and the method is peculiar in comprising means (31, 33) for measuring, respectively, the mass flow mA and the flow velocity vA of the cooling gases which are introduced to the mixing chamber (9), and the mass flow mB and the flow velocity vB of the cooled exhaust gases being discharged from the mixing chamber (9), a calculating unit (35) to determine on the basis of the measured values mA, vA, mB and vB the actual mass flow mC and the flow velocity vC for the kiln exhaust gases being drawn through the kiln bypass (7) and to compare the actual mass flow mC with a predetermined value for kiln exhaust gases targeted for being drawn through the kiln bypass (7), a calculating unit (35) to determine on the basis of the values mA, vA, mC and vC the actual swirl number S of the gases in the mixing chamber (9) and to compare this with a predetermined, desired value for the swirl number of the gases in the mixing chamber (9), and means (37, 39, 41) for regulating respectively the fan (17) for feeding cooling gases to the mixing chamber (9), the fan (19) for drawing the kiln exhaust gases through the kiln bypass (
摘要:
In the method according to the invention for operating a cement system, the raw meal is preheated in a preheat zone, the preheated material is pre-calcined in a calcining zone and the pre-calcined material is finally sintered in a sintering zone. The cement system is operated such that the pre-calcined material fed to the sintering zone has an SO 3 concentration of at least 5.5 weight percent and a CaSO 4 fraction of at least 75 weight %, preferably 90%, based on the entire salt content of the pre-calcined material.
摘要:
A method and a device (1 ) for controlling a process for burning lime containing mixture (CaCO 3 ) and converting it to calcinated lime (CaO) in a rotary kiln (2), said rotary kiln (2) having an elongated cavity (3) surrounded by a wall (4) and a burner (5) arranged to heat the cavity (3). The method comprises collecting measurement data of the temperature in the wall (4) at a plurality of measuring points along the longitudinal axis (20) of said cavity (3), predicting the actual temperature gradient along the longitudinal axis (20) of said cavity (3) based at least on said measurement data of the temperature in the wall (4), and by means of a thermal model describing the temperature along the cavity (3) of the kiln (2), determining a desired temperature gradient along the cavity (3) based on the predicted temperature gradient along the cavity (3) and a predetermined control strategy controlling the temperature in the kiln (2) so that the area of deposition of lime on the inside of the walls (4) of the kiln (2) is controlled and the drawbacks of the lime deposition is reduced.
摘要:
The invention relates to a method and a plant for manufacturing mineralized portland cement clinker. The mineralizer may e.g. be gypsum, fluorine, or a waste product containing these or other mineralizers. By means of the method according to the invention, it will be possible to avoid some of the problems associated with the known technique, since it is possible to utilize the input of the mineralizer as a controllable parameter during the manufacture of mineralized clinker. In order to reduce or eradicate the problems in terms of build-ups and blockages in the preheater cyclones and the riser ducts between the cyclones, the mineralizer may advantageously be added after the cyclone which handles the feed to the calciner, i.e. the last cyclone in the preheater, or the lowermost preheater stage in a plant which does not incorporate a calciner. This involves that there will not be any problems in ensuring a smooth raw meal flow through the preheater, since a substantial deterioration of the flow properties of the raw meal may occur when the mineralizer is added ahead of the preheater, dependent on the type of mineralizer being selected.
摘要:
In the method according to the invention for operating a cement system, the raw meal is preheated in a preheat zone, the preheated material is pre-calcined in a calcining zone and the pre-calcined material is finally sintered in a sintering zone. The cement system is operated such that the pre-calcined material fed to the sintering zone has an SO 3 concentration of at least 5.5 weight percent and a CaSO 4 fraction of at least 75 weight %, preferably 90%, based on the entire salt content of the pre-calcined material.
摘要:
Described is an apparatus (5) as well as a method for cooling kiln exhaust gases in a kiln bypass (7), which apparatus comprises a mixing chamber (9) for extracting and cooling a portion of the kiln exhaust gases from a kiln system (1, 3), said mixing chamber (9) comprising a tubular housing being provided at one end with an exhaust gas inlet (11) for kiln exhaust gases and provided at its other end with an outlet (13) for cooled exhaust gases, said mixing chamber (9) further comprising a tangential inlet (15) for cooling gases, where the apparatus also comprises a first fan (17) for supplying cooling gases to the mixing chamber (9) and a second fan (19) for drawing the kiln exhaust gases through the kiln bypass (7). The apparatus (5) and the method is peculiar in comprising means (31, 33) for measuring, respectively, the mass flow mA and the flow velocity vA of the cooling gases which are introduced to the mixing chamber (9), and the mass flow mB and the flow velocity vB of the cooled exhaust gases being discharged from the mixing chamber (9), a calculating unit (35) to determine on the basis of the measured values mA, vA, mB and vB the actual mass flow mC and the flow velocity vC for the kiln exhaust gases being drawn through the kiln bypass (7) and to compare the actual mass flow mC with a predetermined value for kiln exhaust gases targeted for being drawn through the kiln bypass (7), a calculating unit (35) to determine on the basis of the values mA, vA, mC and vC the actual swirl number S of the gases in the mixing chamber (9) and to compare this with a predetermined, desired value for the swirl number of the gases in the mixing chamber (9), and means (37, 39, 41) for regulating respectively the fan (17) for feeding cooling gases to the mixing chamber (9), the fan (19) for drawing the kiln exhaust gases through the kiln bypass (
摘要:
The invention relates to a method and a plant for manufacturing mineralized portland cement clinker. The mineralizer may e.g. be gypsum, fluorine, or a waste product containing these or other mineralizers. By means of the method according to the invention, it will be possible to avoid some of the problems associated with the known technique, since it is possible to utilize the input of the mineralizer as a controllable parameter during the manufacture of mineralized clinker. In order to reduce or eradicate the problems in terms of build-ups and blockages in the preheater cyclones and the riser ducts between the cyclones, the mineralizer may advantageously be added after the cyclone which handles the feed to the calciner, i.e. the last cyclone in the preheater, or the lowermost preheater stage in a plant which does not incorporate a calciner. This involves that there will not be any problems in ensuring a smooth raw meal flow through the preheater, since a substantial deterioration of the flow properties of the raw meal may occur when the mineralizer is added ahead of the preheater, dependent on the type of mineralizer being selected.