Abstract:
A method for producing metallic iron wherein a mixture containing a carbonaceous reducing agent and iron oxides is supplied onto the hearth of a traveling reduction melting furnace and is heated to reduce and melt the iron oxide and the resultant metallic iron is cooled and then is discharged to the outside of the furnace and recovered, which comprises spreading, in advance, a hearth material having a powdery or granular form all over the hearth into a layer, to form a renewable hearth, prior to the supply of the raw material mixture, removing a part or all of the renewable hearth having been deteriorated in the operation of the furnace, supplying a new hearth material to renew the renewable hearth, leveling out the renewed hearth, and then supplying the above mixture to produce metallic iron. The method allows the easy removal and restoration even when a powder of metallic iron is buried in the surface of the hearth or the hearth is infiltrated or eroded by a slag, which results in the improvement of the availability and the easiness in the maintenance of a hearth and leads to the continuous operation of the hearth for a long period.
Abstract:
In a method for producing a reduced iron pellet, when a powder formed article including iron oxide and carbon is heated and reduced in a rotary hearth furnace, a formed article produced using a raw material, in which an average diameter of the iron oxide is 50 microns or less and a ratio of carbon monoxide to carbon dioxide in a reduction zone is from 0.3 to 1, is reduced at a temperature of 1400°C or less, thereby producing a reduced iron pellet in which a metallization ratio of iron is 50 to 85% and a ratio of residual carbon is 2% or less.
Abstract:
Method and system for producing metallic nuggets includes providing reducible mixture (e.g., reducible micro-agglomerates; reducing material and reducible iron bearing material; reducible mixture including additives such as a fluxing agent; compacts, etc.) on at least a portion of a hearth material layer. In one embodiment, a plurality of channel openings extend at least partially through a layer of the reducible mixture to define a plurality of nugget forming reducible material regions. Such channel openings may be at least partially filled with nugget separation fill material (e.g., carbonaceous material). Thermally treating the layer of reducible mixture results in formation of one or more metallic iron nuggets. In other embodiments, various compositions of the reducible mixture and the formation of the reducible mixture provide one or more beneficial characteristics.
Abstract:
A method for producing a titanium containing slag, which comprises heating a raw material mixture containing a titanium oxide, an iron oxide and a carbonaceous reducing agent or another raw material mixture further containing a calcium oxide source in addition to the above in a reducing furnace to reduce the iron oxide in the mixture to a reduced iron, supplying the product to a heating type melting furnace, heating the product in the melting furnace to melt said reduced iron and separate it from a slag containing a titanium oxide, and discharge the resultant titanium oxide containing slag to the outside of the furnace for recovery. The method can be used for producing a titanium oxide containing slag from a material containing a titanium oxide and an iron oxide with good efficiency, while suppressing the reduction of titanium dioxide and minimizing electric power consumption.
Abstract:
A steelmaking process is disclosed. The process includes producing molten steel and molten steelmaking slag in a steelmaking process, the steelmaking slag including iron units and flux units, and thereafter producing molten iron in a molten bath based direct smelting process using a substantial portion of the steelmaking slag as part of the feed material requirements for the direct smelting process. A direct smelting process is also disclosed. The process includes pre-treating ferrous material including steelmaking slag and thereafter direct smelting molten iron using the pretreated ferrous material as part of the feed material for the process.
Abstract:
A method and facilities for producing green pellets from a powdery raw material and reducing the green pellet in a rotary hearth type reducing furnace, which comprises kneading a raw material of a fine powder (including particles having a size of 10 mu m or less in an amount of 20 to 80 mass %) which contains metal oxides and carbon and is fed from a raw material storage tank (1) in a kneader (5), preparing green pellets with a pan-type pelletizer, classifying the resulting pellets with a pellet sieving device (9), drying the pellets with a pellet drying device (11), and then reducing the green pellets in a rotary hearth type reducing furnace (13), wherein the green pellets are transferred and treated continuously. The method allows the production of green pellets having high strength and the reduction of the green pellets in good efficiency with little collapse or pulverization of the pellets.
Abstract:
The present invention is intended to provide a method for producing metallic iron, which comprises the steps of supplying a mixture containing a carbonous reducing agent and iron oxides onto a hearth of a reduction melting furnace of the moving hearth type, heating the mixture for reduction melting of the iron oxides, cooling thus-obtained metallic iron, and discharging the metallic iron to the outside of the furnace for recovery. The method can easily remove or repair the surface of a hearth even when metallic iron powder is buried in the hearth surface or even when the hearth surface suffers from slag infiltration and erosion, can increase an availability factor and maintainability of the hearth, and is suitably practiced for long-term continuous operation. The present invention resides in a method for producing metallic iron, wherein a hearth material is laid in the form of a layer on the hearth prior to supply of the mixture, thereby forming a renewable hearth capable of being renewed, and the metallic iron is produced while renewing a part or the whole of the renewable hearth, which has deteriorated during operation, with the hearth material.