Abstract:
The invention relates mainly to a method for producing a wound stator (1), including: a step of preparing a phase winding; an insertion step which includes inserting said phase winding into a corresponding series of notches (5) in said stator (1); and an intermediate step of forming lead out wires of the winding (26) each extending between two notches (5) of each series of the inserted phase windings, by applying a first radial force (F1) from an axis (X) of said stator (1) toward the outside of said stator (1), characterised in that said method also comprises a step of positioning a bearing surface facing at least one notch (5) such as to apply a second radial force (F2) resulting from the application of the first force (F1) from the outside toward the axis (X) of said stator (1).
Abstract:
A commutator motor is configured such that an armature includes an armature core having teeth and slots, an armature coil, and a commutator having segments. The armature coil includes coil units in which windings are wound on the teeth, and jumper wire units for interconnecting between the coil units. Segment group includes first and second segments to which the coil units are connected, and a third segment to which only the jumper wire unit is connected. The first and second segments are disposed adjacent to each other, and the third segment is disposed next to the adjacent arrangement. The configuration includes the jumper wire unit that is wired from the third segment such that each of one part of the wire unit running to one side and the other part of the wire unit running to the other side is wired to pass through the same slot to interconnect between the coil units.
Abstract:
The invention relates to a method for manufacturing a cylindrical winding for slotless electrical machine according to the following steps: a) a winding head (211) able to move according to three axes X, Y, Z, winds continuously a wire following to a predetermined winding program around two set of needles (11) and on the external surface of a first cylindrical tube (6) said needles being located on the conical shaped end surfaces of two identical cylindrical bodies axially juxtaposed and axially and rotatable movable ( R ), said cylindrical bodies being partially located inside said cylindrical tube (6) , b) after the achievement of the winding operation of all the electrical machine phases all around the 360° peripheral surface of said first cylindrical tube (6) a second cylindrical tube is put around the achieved winding (41); c) said two sets of needles ( 80) are taken away and the two cylindrical bodies are axially moved away.
Abstract:
A winding machine for winding wire on a stator stack for a dynamo-electric machine including a wire supply, a stripper station for selectively stripping wire at predetermined locations, a wire feed mechanism and winding station including a winding spindle movable in reciprocating and oscillating movement. The feed mechanism is capable of conveying plural wires to the winding spindle including three pairs of wires to respective exit apertures on the winding spindle. The winding station includes twisting assemblies, where a twisting assembly is provided for each pair of wires for twisting the pair of wires together and for gripping and manipulating the wires during a winding operation.
Abstract:
The invention concerns a synchro resolver comprising a primary winding (2) and a secondary winding (5) which are each wound onto a winding core (3, 6) consisting of a plurality of core sheets which are bonded to one another and each comprise a plurality of winding spaces (7, 9) with winding openings (8, 10) which are larger than the diameter of the winding wire used. The synchro resolver is characterized in that an overall winding opening (11, 12), provided in the core of the primary winding (2) and/or of the secondary winding (5) and extending over all the core sheets, is smaller than the diameter of the winding wire used or does not exist at all. The invention further concerns a method of producing a synchro resolver of this type. The advantage of the invention is that the winding openings can overlap to such an extent that a magnetic flux with reduced fluctuation is attained, whereby signals with considerably reduced harmonics can be generated.
Abstract:
A discoidal, flat coil armature for a flat disc motor is formed by winding coils of wire on mutually spaced inner and outer ring structures (60, 62). The inner ring structure surrounds a commutator body (44) having segments (50) with tangs (52). Automatic apparatus, including a rotating flier (128), a preform clamp (140) and rotator, and a wire guide assembly (190, 216) winds the coils and makes coil terminal connections to the commutator tangs before, during, and after the winding of the coils. The coils are tightly wound on the ring sutructures so that they form, along with the ring structures and the commutator body, an armature preform having a self-supporting shape. The parts of the finished preform are bonded together and to an armature shaft by a matrix (114) of resinous material. When completed, the armature includes a thin-walled, active coil section having substantially radially extending active coil sides encapsulated in plastic and located between the inner and the outer ring structures and also includes inner and outer coil end turns that are also encapsulated in plastic and that extend substantially circumferentially along the inner and the outer ring structures, respectively.
Abstract:
The present invention relates a stator segment for an electrical machine, comprising a plurality of windings, each winding having a winding starting and ending point, and a stator yoke with a plurality of stator slots for receiving at least one stator winding, said segment having a first side and a second side. At least one winding having its starting point at the first side, and its ending point at the first side of the segment, the at least one winding is received in one or more stator slots. At least one other winding having its starting point at the second side, and its ending point at the second side of the segment, the at least one other winding is received in one or more stator slots.