Abstract:
A resolver stator includes a plurality of coils (6) wound around a plurality of teeth (9), respectively; connecting wires (7) electrically connecting the plurality of coils (6) to each other; and guide hooks (18) that guide the connecting wires (7). At least a part of each connecting wire (7) extends from a first coil outside space (31P), which is located outward in the radial direction relative to a first coil (6P) and located on the upward direction side relative to a stator core (4), toward a second coil outside space (31Q) which is located outward in the radial direction relative to a second coil (6Q) and located on the upward direction side relative to the stator core (4). Each connecting wire (7) is hooked to the corresponding guide hook (18) so as to be curved in a convex shape projecting downward while extending from the first coil outside space (31P) to the second coil outside space (31Q). The guide hook (18) projects inward in the radial direction and downward and faces the connecting wire (7) in the radial direction.
Abstract:
A plurality of cables (71) are connected with resolver terminals (50) via a relay member (60). The relay member (60) includes a holding plate (61) and a plurality of relay terminals (63) that are protruded from both plate surfaces and held in the holding plate (61). A conductor (72) of each cable (71) is connected to one end side of each relay terminal (63). A recess (41) is formed in a resolver terminal part (40) in which the resolver terminals (50) are arranged, a plurality of notches (43) are provided on a side wall (42) of the recess (41), and bottom surface corners of the recess (41) are configured with curved surfaces (44). The holding plate (61) is inserted in the recess (41), and one end side of each relay terminal (63) and the conductors (72) are positioned in the recess (41) so as to be separated from a bottom surface of the recess (41). The tip of a coating (73) of each cable (71) passes through each notch (43) and is positioned in the recess (41), and each relay terminal (63) and the coating (73) are separated. The other end side of each relay terminal (63) is connected with each resolver terminal (50). Resin is injected into the recess (41), and one end side of each relay terminal (63) and the conductors (72) are sealed. Resin sealing can be performed excellently, and highly reliable resin sealing can be achieved.
Abstract:
The present invention relates to an insulation cover of a resolver and a method for winding a coil of the insulation cover, which has a slack part formed on a coil by: a slit part formed on a body part so as to correspond to a terminal pin when winding the coil on the terminal pin of a terminal part formed at one side of the insulation cover; and a winding guide part protrudingly formed on a winder so as to correspond to the slit part such that the coil is inserted into or withdrawn from the slit part, relieves the tension, applied to the coil, by the slack part so as to minimize a break in the coil according to the thermal deformation or the deterioration of the coil, has a compact structure, is easily manufactured and reduces manufacturing costs.
Abstract:
A position sensor assembly comprising (15) a housing (16) having a least one inner cavity, a stator (22) disposed within the housing, a moving element (23) disposed within the housing and configured and arranged to move relative to the stator (22), the stator comprising primary windings (24) and secondary windings (25, 26), the secondary windings configured and arranged to provide an output signal (27) as a function of movement of the moving element (23) relative to the stator (22), electronics (28) disposed in the housing and communicating with the primary windings (24) and the secondary windings (25, 26), the electronics comprising an integrated circuit (29) configured and arranged to provide excitation of the primary windings (24) and to demodulate the output signal (27) of the secondary windings (25, 26), and an input element (35) extending through the housing (16) and connected to the moving element (23).
Abstract:
In a related-art resolver, a front and a back of a stator core (3) cannot be distinguished, and it is difficult to mass-produce the resolver while matching directions of shear drops and burrs. Thus, assembly accuracy of the resolver is degraded. Further, productivity and assembling ability are degraded because electromagnetic steel sheets are laminated by rotary lamination. The present invention provides a resolver including: a resolver stator (2) including: a stator core (3) formed of electromagnetic steel sheets, which have teeth (3a), and are laminated without rotary lamination; a one-phase excitation winding; and two-phase output windings; and a resolver rotor (1) arranged to be opposed to the resolver stator (2), in which the stator core (3) has marks (3b) which enable distinction of a rolling direction of the stator core (3) and distinction of a front and a back of the stator core.
Abstract:
The present invention relates to an insulation cover of a resolver and a method for winding a coil of the insulation cover, which has a slack part formed on a coil by: a slit part formed on a body part so as to correspond to a terminal pin when winding the coil on the terminal pin of a terminal part formed at one side of the insulation cover; and a winding guide part protrudingly formed on a winder so as to correspond to the slit part such that the coil is inserted into or withdrawn from the slit part, relieves the tension, applied to the coil, by the slack part so as to minimize a break in the coil according to the thermal deformation or the deterioration of the coil, has a compact structure, is easily manufactured and reduces manufacturing costs.
Abstract:
The purpose of the invention is to reduce the number of parts and improve assembly work when assembling oil pump sprocket and a resolver rotor that are disposed adjacent to each other in a drive system. The drive force transmission device for a hybrid vehicle is provided with: a motor shaft (4); a transmission input shaft (5); a drive side sprocket (51) that rotatably drive an oil pump (O/P); a resolver rotor (12) that detects the rotational position of the motor/generator (9); and a cylindrical resolver retainer (14). The drive-side sprocket (51) (transmission input shaft (5)) and resolver rotor (12) (motor shaft (4)) are disposed at adjacent positions. The resolver retainer (14) is disposed on the motor shaft (4) on the concentric axis and supports and fixes the resolver rotor (12) on the motor shaft (4). Bringing the inner surface (14a) into contact with the shaft end (4a) of the motor shaft (4) configures said inner surface, which is in contact with the shaft end (4a), to be the axial direction positioning surface for the resolver rotor (12). The retainer has a stopper (14c), the outer end face (14b) of which serves as an axial direction position-regulating surface for the drive-side sprocket (51).
Abstract:
The present invention relates to a stator used in resolvers, in which multiple slots are formed at constant intervals in the circumferential direction and have an excitation coil, a first output coil, and a second output coil are respectively wound around the multiple slots. The excitation coil is wound by a number of windings that is changed on the basis of a sinusoidal wave in accordance with the order of the multiple slots in the circumferential direction. After the first output coil is wound by a number of windings resulting from the division of the total number of windings by a constant ratio, the second output coil is wound, and then the rest of the first output coil is wound.
Abstract:
A magnetic drive coupling apparatus is provided and includes a drive unit having a first rotatable shaft and an open drive assembly, a driven unit having an end face and a second rotatable shaft extending through the end face axially overlap, a magnetic drive coupling having first and second magnetically attractive parts associated with the first and second rotatable shafts, respectively, which transmits rotation between the first and second rotatable shafts and a sealing unit coupled to the end face to encompass the second magnetically attractive part and to hermetically seal oil and refrigerant in an interior of the driven unit.
Abstract:
An object of the present invention is to achieve improvements in the rotational accuracy of the input shaft and the durability of the bearings, and suppression of rotational noise, by improving the support structure of the input shaft of the speed reduction unit. Provided is a drive device for an electric vehicle, including: an electric motor; a speed reduction unit 12 including an input shaft 13 driven by output of the electric motor 11; and a hub unit 15 rotationally driven by an output member 14 of the speed reduction unit 12, wherein the input shaft 13 of the speed reduction unit 12 is supported by bearings 58 and 59 provided at two locations in an axial direction, the drive device for an electric vehicle being configured such that the bearings 58 and 59 at the two locations are attached together to the output member 14.