Abstract:
PURPOSE:To eliminate the process of dipping in varnish and baking by introducing insulating varnish which is cured at the tempeature below 100 deg.C as the insulating varnish applied to a wire and a laminated core. CONSTITUTION:A wire is taken up on a bobbin from a wire supplier. Insulating varnish is applied to the supplied wire between the wire supplier and the bobbin. A coil bobbin wound with the wire is formed. Then laminated core composing members are coated with the insulation varnish and assembled with the coil bobbin. The composed laminated core is cured. The insulation varnish is composed of synthetic resin cured at the temperature below 100 deg.C. Polyurethane resin, epoxy resin, polyester resin, polyimide resin, phenol resin, xylene resin, polybutadiene resin and their regenerated substances are used for the insulating varnish.
Abstract:
PURPOSE:To obtain a composite which has excellent adhesiveness to a conductor sheet by mixing a photopolymerizing composite composed of unsaturated polyester or the like and a thermosetting composite. CONSTITUTION:Unsaturated polyester, whose one molecule has at least two alpha,beta- unsaturated double bonds, is diluted by polymerizing monomer and doped with 0.5-10wt% of radical system photosensitivity accelerator to obtain a photopolymerizing composite-component A. Then epoxy resin, whose one molecule has at least two oxysilane rings, and a potential hardner are mixed to obtain a thermosetting composite-component B. These components are mixed with the ratio range of A/B=90/10-10/90 and applied to both surfaces of a conductor sheet. The component A is hardened by irradiation of ultraviolet rays to form coated films on the surfaces of the conductor sheet. Then the component B is hardened by heat.
Abstract:
PURPOSE:To perform the processes from winding to bundling of coil successively by heating the coil winding while leaving a coil bobbin held with a coil winding jig as well as inclining the coil bobbin so as to drip varnish on it from the upper. CONSTITUTION:A coil bobbin 1 is attached to a coil winding jig 2 in a manner an axis of the hole of the bobbin 1 becomes horizontal and the jig 2 is driven to rotate and to wind a coil wire 3 around the bobbin 1. Next, while holding the bobbin 1 with the jig 2, the coil winding 3 is conducted the electricity to be heated. At this time, the bobbin 1 is inclined in a manner the axis of the hole is displaced from the horizontal plane and varnish 4 is dropped upon the coil winding 3 from the upper when the bobbin 1 reaches its highest position so that the varnish flows along the axis from one end of the bobbin 1 to another end. Then, the varnish 4 hardens around the coil winding 3 by heating the coil winding 3. Consequently, it becomes possible to carry out the processes from winding of the coil wire 3 to bundling with the varnish 4 of it successively while leaving the bobbin 1 attached to the jig 2.
Abstract:
PURPOSE:To contrive to facilitate winding works by a method wherein a narrow and wide insulation papers are laminated by successive winding after winding a wide insulation paper, and flange color 26 is inserted into formed spaces. CONSTITUTION:A shaft 14 is rotated by setting an insulation cylinder 15 to the winding shaft 14, a low voltage coil 16 is wound, the insulation paper or an oil guide 17 is provided between layers, and leads 18 are led out in insulation. Next, the wide insulation paper 19 is wound via an oil guide A, further the narrow insulation paper 20 is wound, splitted spacers 21 are provided at both ends, and wound up to the thickness of the flange color. A wide insulation paper 22 is wound again, an insulation paper or an oil guide 24 is provided between layer of a high voltage coil 23, and leads 25 are led out in insulation. Then, the spacers 21 are removed, and then the splitted flange colors 26 are inserted. Finally, an insulation plate 2 is set to an iron core 1, then the coils 16 and 23 are inserted and supported by a plate 13 by providing oil guides 5, 12, and 11. By this constitution, the number of winding processes is reduced, and the number of parts is also reduced.
Abstract:
PURPOSE:To provide an insulation layer of uniform and high quality, by a method wherein molding pressure is applied to L-shaped backplate and at the same time a thermal contraction layer for mold release is contracted and residual portion of an insulation tape is distributed uniformly in four corners of the coil conductor. CONSTITUTION:An insulation tape is wound on a coil conductor 1 thereby an insulation layer 2 is formed, and a mold release tape of thermal contraction property is wound on the insulation layer thereby a thermal contraction layer 8 for mold release is formed. Thermosetting resin is impregnated under vacuum pressing in the insulation layer 2, and two L-shaped backplates 6 are opposed around the insulation layer 2 and a thermal contraction tape is wound outside the backplate thereby a thermal contraction layer 4 for pressing is formed and the heating is performed. During the heating the contraction of the thermal contraction layer 4 for pressing is applied to the L- shaped backplate 6 and at the same time the thermal contraction layer 8 for mold release is contracted thereby residual portion of the insulation tape in circumferential direction of the insulation layer 2 is distributed uniformly at four conners of the coil conductor and not deviated in specific corner A. In this constitution, the insulation layer 2 of uniform and high quality can be obtained.
Abstract:
PURPOSE:To enable to wind a tape around an electric parts safely and automatically by a method wherein feeding of the parts and winding of the tape are performed on a rotating body and at the circumference thereof, and moreover winding of the tape is made as to be completed within one divided rotation of the rotating body. CONSTITUTION:The parts A are equipped in order in concave parts of the rotating body 1 responding to divided rotation thereof. At the position where the parts A begins to come down making the top as the boundary responding to rotation, the tape being drawn out from the upper part of the rotating body is adhered closely and continuously on the outside circumference of the rotating body as to press the parts A. After adhered closely, the tape 15 is cut at every parts by a cutter 19, and when the parts reach a tape winding around mechanism 21, the parts A is held together with the tape 1 by action of an operating lever 24 to be taken out outside, and is adhered with pressure to a pressure welding member 33. At this time, one end side of the tape is adhered closely to the parts A, then a motor M3 is made to rotate, and the tape 15 is wound around the circumference of the parts A by rotation of a chuck. The parts A being finished with winding is removed from the chuck by the opening of the chuck and by step hit at the outside circumference of the rotating body, and is guided to a parts sheet.