Reactor
    1.
    发明专利
    Reactor 有权
    反应堆

    公开(公告)号:JP2010129937A

    公开(公告)日:2010-06-10

    申请号:JP2008305893

    申请日:2008-12-01

    Abstract: PROBLEM TO BE SOLVED: To provide a reactor 1 capable of reducing usage of a core 3, improving heat dissipation and preventing deterioration of inductance L. SOLUTION: This reactor includes the core 3 made of magnetic powder-mixed resin, a cylindrical coil 2 and a metal inner core member 4. In the axial direction, both end surfaces of the coil 2 are positioned between one end and the other end of the inner core member 4, respectively. An expanded-diameter portion 5 whose outer diameter is expanded as approaching the front edge is formed in the inner core member 4. In the cross section including the axis line of the coil 2, 0.2T COPYRIGHT: (C)2010,JPO&INPIT

    Abstract translation: 要解决的问题:提供一种能够减少芯3的使用的反应器1,改善散热并防止电感L的劣化。解决方案:该反应器包括由磁粉混合树脂制成的芯3 圆筒形线圈2和金属内芯构件4.在轴向方向上,线圈2的两个端面分别位于内芯构件4的一端与另一端之间。 在内芯构件4中形成有外径扩大的扩径部5。在包含线圈2的轴线的截面中,0.2T

    Power conversion device
    2.
    发明专利
    Power conversion device 有权
    电源转换器件

    公开(公告)号:JP2013038834A

    公开(公告)日:2013-02-21

    申请号:JP2011170482

    申请日:2011-08-03

    Abstract: PROBLEM TO BE SOLVED: To provide a power conversion device that is excellent in mountability of a reactor and allows simplifying manufacturing process and improving manufacturing efficiency.SOLUTION: A power conversion device 1 includes a stack 2 and a reactor 5. The reactor 5 is disposed at one end side of the stack 2 in a stacking direction X, and a coil 51 has a wound portion 511 and a pair of extraction portions 512. Each semiconductor module part 20 is provided with power terminals 211, and the stack 2 includes terminal columns 29 composed of the power terminals 211. The pair of extraction portions 512 are disposed at both end portions of a core 52 in an orthogonal direction Y, and are disposed so as to be substantially linear with respect to the different terminal columns 29. One of the pair of extraction portions 512 is connected to the power terminals 211 of the semiconductor module part 20 via a bus bar 6. The bus bar 6 has an extraction connection portion 61, a terminal connection portion 62, and a coupling portion 63. The coupling portion 63 is formed in the stacking direction X so as to pass the outside of the terminal columns 29.

    Abstract translation: 要解决的问题:提供一种电抗器的安装性优异的电力转换装置,能够简化制造工序,提高制造效率。 解决方案:电力转换装置1包括堆叠2和电抗器5.反应器5沿层叠方向X设置在堆叠2的一端侧,线圈51具有卷绕部511和一对 每个半导体模块部分20设置有电源端子211,并且堆叠2包括由电源端子211组成的端子列29.该对提取部分512设置在芯52的两端部处 正交方向Y设置成相对于不同的端子柱29基本上是线性的。一对提取部分512中的一个通过母线6连接到半导体模块部分20的电源端子211。 汇流条6具有提取连接部分61,端子连接部分62和联接部分63.联接部分63沿堆叠方向X形成以便通过端子列29的外部。版权所有: (C)2013,JPO& INPIT

    Electric power conversion apparatus and method of manufacturing the same
    3.
    发明专利
    Electric power conversion apparatus and method of manufacturing the same 有权
    电力转换装置及其制造方法

    公开(公告)号:JP2008198981A

    公开(公告)日:2008-08-28

    申请号:JP2007281817

    申请日:2007-10-30

    Abstract: PROBLEM TO BE SOLVED: To provide an electric power conversion apparatus and a method of manufacturing the same, capable of making manufacturing facilities small and reducing the manufacturing cost. SOLUTION: Provided is a method of manufacturing an electric power conversion apparatus, incorporating a reactor 2 having a coil 21 generating magnetic flux by applying current, and a core 22 consisting of a magnetic powder mixture resin filled inside and periphery of the coil 21. By providing the reactor 2 in a case 3 of the electric power conversion apparatus, a molding step of forming the reactor 2 using a molding tool different from the case 3, and a thermal inserting step of conducting heat expansion of a containing part 31 for reactors provided in the case 3, arranging the reactor 2 in the containing part 31, then cooling and contracting the containing part 31 to fix the containing part 31 to the reactor 2 are carried out. COPYRIGHT: (C)2008,JPO&INPIT

    Abstract translation: 要解决的问题:提供能够使制造设备小型化并降低制造成本的电力转换装置及其制造方法。 解决方案:提供一种制造电力转换装置的方法,其包括具有通过施加电流产生磁通量的线圈21的电抗器2和由填充在线圈内部和周围的磁粉混合物树脂组成的芯22 通过将电抗器2设置在电力转换装置的壳体3中,使用与壳体3不同的成形工具形成反应器2的成型工序,以及将包含部31进行热膨胀的热插入工序 对于设置在壳体3中的反应器,将反应器2布置在容纳部分31中,然后冷却和收缩容纳部分31以将容纳部分31固定到反应器2。 版权所有(C)2008,JPO&INPIT

    Reactor
    4.
    发明专利
    Reactor 审中-公开
    反应堆

    公开(公告)号:JP2008182151A

    公开(公告)日:2008-08-07

    申请号:JP2007016090

    申请日:2007-01-26

    Abstract: PROBLEM TO BE SOLVED: To provide a reactor in which magnetic saturation is prevented while generation and propagation of vibration is suppressed.
    SOLUTION: The reactor 1 has a coil 2 generating magnetic flux 5 by conduction, a core 3 composed of resin mixed with magnetic powder which fills the inside and the outer circumference of the coil 2, and a case 4 for containing the coil 2 and the core 3. Assuming the outside diameter of the coil 2 is D, and the axial length is L, the coil 2 is formed by winding a conductor wire 20 spirally to satisfy a relation D/L>1. The case 4 has at least one opening surface 41 in the axial direction of the coil 2.
    COPYRIGHT: (C)2008,JPO&INPIT

    Abstract translation: 要解决的问题:提供一种在抑制振动的产生和传播的同时防止磁饱和的电抗器。 解决方案:反应器1具有通过导电产生磁通5的线圈2,由填充线圈2的内部和外周的磁性粉末混合的树脂构成的芯3和用于容纳线圈的壳体4 假设线圈2的外径为D,轴向长度为L,则线圈2通过螺旋地缠绕导线20而形成,以满足关系D / L> 1。 壳体4在线圈2的轴向具有至少一个开口表面41.版权所有(C)2008,JPO&INPIT

    Reactor for hybrid vehicle
    5.
    发明专利
    Reactor for hybrid vehicle 审中-公开
    混合动力车辆的反应器

    公开(公告)号:JP2008192649A

    公开(公告)日:2008-08-21

    申请号:JP2007022388

    申请日:2007-01-31

    Abstract: PROBLEM TO BE SOLVED: To provide reactance for hybrid vehicle in which reactor loss can be reduced in the range of continuous conduction current without upsizing.
    SOLUTION: The reactor for hybrid vehicle is employed in the power supply system for driving a hybrid vehicle. The reactor for hybrid vehicle comprises a coil 1, and a core 5 molded of a core material produced by mixing iron powder into resin and formed on the outer circumferential side of the coil 1 while filling the inner circumferential side thereof.
    COPYRIGHT: (C)2008,JPO&INPIT

    Abstract translation: 要解决的问题:为了在不增大尺寸的情况下提供在连续传导电流的范围内可以减小反应器损耗的混合动力车辆的电抗。 解决方案:用于混合动力车辆的反应器用于驱动混合动力车辆的供电系统。 用于混合动力车辆的反应器包括线圈1和通过将铁粉混入树脂中并在其内周侧填充而形成在线圈1的外周侧上的芯材成型的芯体5。 版权所有(C)2008,JPO&INPIT

    Method of manufacturing reactor
    6.
    发明专利
    Method of manufacturing reactor 审中-公开
    制造反应器的方法

    公开(公告)号:JP2008147345A

    公开(公告)日:2008-06-26

    申请号:JP2006331704

    申请日:2006-12-08

    Abstract: PROBLEM TO BE SOLVED: To provide a method of manufacturing a reactor wherein the man-hour in the processes for forming the insulating film of a reactor is reduced, and its manufacturing cost can be reduced.
    SOLUTION: The reactor manufacturing method relates to manufacturing a reactor 1 having a coil 2 generating a magnetic flux by applying a current to it, and having a core 3 filled into the inside and outer periphery of the coil 2 and made of a resin having mixed magnetic powder, and further a case 4 with the coil 2 and core 3 inside. In this method, each spacer 5 made of an insulator is so interposed between conductor wires 20 with which the coil 2 is molded helically as to provide a gap between the adjacent conductor wires 20. Next, a liquid insulating material is so applied to surfaces 200 of the conductor wires 20 as to form a united insulating film 6. Next, the coil 2 covered with the insulating film 6 is buried in the core 3 included in the case 4.
    COPYRIGHT: (C)2008,JPO&INPIT

    Abstract translation: 解决的问题:提供一种反应器的制造方法,其中反应器的绝缘膜形成工序中的工时减少,制造成本降低。 解决方案:反应器制造方法涉及制造具有线圈2的电抗器1,其通过向其施加电流而产生磁通,并且具有填充到线圈2的内周和外周中的芯3,并由 具有混合磁粉的树脂,以及内部具有线圈2和芯3的壳体4。 在这种方法中,由绝缘体制成的每个间隔件5被插入在导体线20之间,线圈2被螺旋地模制,以便在相邻的导线20之间提供间隙。接下来,将液体绝缘材料施加到表面200 导体线20形成为一体的绝缘膜6.接下来,将覆盖有绝缘膜6的线圈2埋入到包括在壳体4中的芯体3中。(C)2008,JPO&INPIT

    Reactor
    7.
    发明专利
    Reactor 审中-公开
    反应堆

    公开(公告)号:JP2010118503A

    公开(公告)日:2010-05-27

    申请号:JP2008290828

    申请日:2008-11-13

    Abstract: PROBLEM TO BE SOLVED: To provide a reactor 1 for effectively dissipating heat generated by a coil 2 and a core 3.
    SOLUTION: This reactor includes the core 3 made of a resin mixture composed of magnetic powder and resin, wherein magnetic material powder is distributed in an insulating resin. The coil 2 that generates magnetic flux when a current flows is embedded in the core 3. Also provided is a core case 5 containing the core 3, having a core storage section 50 with an open end portion and being formed of material with heat conductivity larger than that of the core 3. Furthermore, it includes a flat plate 4 disposed in a position to fill up an opening 53 of the core storage section 50, which is formed of material with heat conductivity larger than that of air. The core 3 is configured so as to closely contact the main front surface 43 of the plate 4.
    COPYRIGHT: (C)2010,JPO&INPIT

    Abstract translation: 解决方案:提供一种用于有效地消散由线圈2和芯3产生的热的反应器1.解决方案:该反应器包括由由磁粉和树脂组成的树脂混合物制成的芯3, 其中磁性材料粉末分布在绝缘树脂中。 电流流过时产生磁通的线圈2嵌入在芯体3中。另外,还设置有包含芯部3的芯部壳体5,具有开口端部的芯部容纳部50,并且由导热率较大的材料形成 此外,它包括一个平板4,该平板4设置在填充芯储存部分50的开口53的位置,该开口由热导率大于空气的材料形成。 芯3被构造成与板4的主前表面43紧密接触。版权所有:(C)2010,JPO&INPIT

    Reactor
    8.
    发明专利
    Reactor 审中-公开
    反应堆

    公开(公告)号:JP2008166503A

    公开(公告)日:2008-07-17

    申请号:JP2006354578

    申请日:2006-12-28

    Abstract: PROBLEM TO BE SOLVED: To provide a reactor capable of saving space while ensuring inductance performance.
    SOLUTION: The reactor 1 has a coil 2 for generating magnetic flux at energization, and a core 3 disposed on the inside and outer circumference of the coil 2 and made of a magnetic power-mixed resin formed by mixing a magnetic powder. The coil 2 and the cores 3 each have an outer shape in which a projection shape to be formed in projecting the coil 2 and the cores 3 for a surface perpendicular to the axial direction of the coil 2 is non-circle.
    COPYRIGHT: (C)2008,JPO&INPIT

    Abstract translation: 要解决的问题:提供一种能够在确保电感性能的同时节省空间的电抗器。 解决方案:反应器1具有用于在通电时产生磁通的线圈2和设置在线圈2的内周和外周上并由通过混合磁粉而形成的磁力混合树脂制成的芯3。 线圈2和芯体3​​具有外部形状,其中在线圈2突出形成的突起形状和与线圈2的轴向垂直的表面的芯3为非圆形。 版权所有(C)2008,JPO&INPIT

    Reactor
    9.
    发明专利
    Reactor 审中-公开
    反应堆

    公开(公告)号:JP2008166502A

    公开(公告)日:2008-07-17

    申请号:JP2006354577

    申请日:2006-12-28

    Abstract: PROBLEM TO BE SOLVED: To provide a reactor capable of preventing concentration of magnetic flux in an axial direction end portion.
    SOLUTION: The reactor 1 has a coil 2 for generating magnetic flux on the basis of energization, a case 4 for housing the coil 2 inside, and a core 3 disposed in the case 4. The coil 2 has a curved surface end portion 22 having a shape in which an axial direction end portion 201 is formed into a curved line in a coil cross section 20 in cutting the coil 2 in an axial direction. The curved surface end portion 22 is formed into a semispherical shape in the coil cross section 20. The coil 2 is formed by spirally shaping a flat conductor wire 21. The end portion constituting portion 211 for constituting the axial direction end portion 20 of the coil 2 in the conductor wire 21 has a width smaller than that of a general portion constituting portion 212 constituting a portion other than the axial direction end portion 20 of the coil 2.
    COPYRIGHT: (C)2008,JPO&INPIT

    Abstract translation: 要解决的问题:提供一种能够防止轴向端部的磁通集中的反应器。 解决方案:电抗器1具有用于基于通电产生磁通量的线圈2,用于将线圈2容纳在壳体内的壳体4和设置在壳体4中的芯体3。线圈2具有弯曲表面端 在轴向切断线圈2时,在线圈截面20中形成有轴向端部201形成曲线的形状的部分22。 弯曲表面端部22在线圈横截面20中形成为半球形。线圈2通过螺旋形成扁平导线21而形成。构成线圈的轴向端部20的端部构成部分211 导体线21的宽度比构成除了线圈2的轴向端部20以外的部分的构成部分212的宽度小的宽度。(C)2008,JPO&INPIT

    Reactor
    10.
    发明专利
    Reactor 有权
    反应堆

    公开(公告)号:JP2008112818A

    公开(公告)日:2008-05-15

    申请号:JP2006294058

    申请日:2006-10-30

    Inventor: KOSAKA KAZUHIRO

    Abstract: PROBLEM TO BE SOLVED: To provide a reactor having an excellent heat dissipating property regarding the reactor having a coil, a core filled on the inside and outer periphery of the coil and a case housing the coil and the core inside.
    SOLUTION: The reactor 1 has the coils 2 generating magnetic flux by electric conduction, the core 3 formed with magnetic-powder mixed resin filled on the inside and outer peripheries of the coils 2 and the case 4 housing the coils 2 and the core 3 inside. The case 4 is composed of a vessel section 40 with an opening section 43 and a cover section 5 closing the opening section 43 of the vessel section 40. The cover section 5 has internal fins 51 projected to the inside of the case 4. At least some of the internal fins 51 are embedded into the core 3.
    COPYRIGHT: (C)2008,JPO&INPIT

    Abstract translation: 要解决的问题:提供一种具有对具有线圈的反应器具有优异的散热特性的反应器,填充在线圈的内周和外周的芯体以及容纳线圈和芯体的壳体。 解决方案:电抗器1具有通过导电产生磁通量的线圈2,填充在内部的磁粉混合树脂芯3和线圈2的外周和容纳线圈2的壳体4和 内核3。 壳体4由具有开口部分43的容器部分40和封闭容器部分40的开口部分43的盖部分5组成。盖部分5具有突出到壳体4内部的内部翅片51。 一些内部翅片51嵌入到芯3中。版权所有(C)2008,JPO&INPIT

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