公开(公告)号：US06382942B1

公开(公告)日：2002-05-07

申请号：US09708616

申请日：2000-11-09

申请人： Masato Otsuki ,  Masahisa Miyahara ,  Makoto Yoshida ,  Haruo Okamoto ,  Akira Fujiki ,  Hiroyuki Nishiyama ,  Motohiro Suzuki

发明人： Masato Otsuki ,  Masahisa Miyahara ,  Makoto Yoshida ,  Haruo Okamoto ,  Akira Fujiki ,  Hiroyuki Nishiyama ,  Motohiro Suzuki

IPC分类号： F04C210

CPC分类号： F04C2/10 ,  F04C2/082

摘要： An internal gear oil pump made of Al alloys having less mutual damage property and superior wear resistance is provided. The internal gear oil pump has a casing with a gear compartment, a drive gear, and a driven gear, all of which are the structural members of the internal gear oil pump. The casing is constituted of an Al-alloy casting. The drive gear and the driven gear are constituted of a hot plastic working material of Al—Si alloy powder. The hot plastic working material is constituted of an Al—Si alloy having a structure in which unit crystal phases are dispersed in a base matrix by 10 to 40 area percent. by the structural observation with an optical microscope, the unit. crystal phases being harder than the base matrix. The base matrix is constituted of an Al—Si alloy which contains, on weight basis, 10% to 18% Si, 4% to 8% Fe, 1% to 3% Ni, 1% to 3% Cr, and the balance being Al and incidental impurities. The alloy has a structure in which ultrafine grains of intermetallic compounds and Si are dispersed in the matrix. The unit crystal phases are constituted of an Al—Si alloy which contains, on weight basis, 25% to 40% Si, 1% to 3% Fe, 2% to 6% Ni, 0.3% to 2% Cr, and the balance being Al and incidental impurities. The alloy has a structure in which ultrafine grains of intermetallic compounds and Si, and primary Si crystal grains are dispersed in the matrix of the unit crystal phases.

摘要翻译： 提供由Al合金制成的内齿轮油泵，具有较小的相互损伤性能和优异的耐磨性。 内齿轮油泵具有齿轮箱，驱动齿轮和从动齿轮的外壳，所有这些都是内齿轮油泵的结构件。 壳体由Al合金铸件构成。 驱动齿轮和从动齿轮由Al-Si合金粉末的热塑性加工材料构成。 热塑性加工材料由具有单晶结晶相分散在基体中10〜40面积％的结构的Al-Si合金构成。 通过光学显微镜的结构观察，单位。 晶相比基体硬。 基体由Al-Si合金构成，以重量计含有10％至18％的Si，4％至8％的Fe，1％至3％的Ni，1％至3％的Cr，余量为 铝和杂质。 该合金具有将金属间化合物和Si的超细晶粒分散在基体中的结构。 单位晶相由Al-Si合金构成，Al-Si合金以重量计含有25％至40％的Si，1％至3％的Fe，2％至6％的Ni，0.3％至2％的Cr，余量 是Al和杂质。 该合金具有金属间化合物的超细晶粒和Si以及初级Si晶粒分散在单晶结晶相的基体中的结构。

公开(公告)号：US20100141056A1

公开(公告)日：2010-06-10

申请号：US11996993

申请日：2006-07-26

申请人： Masahisa Miyahara ,  Kinji Kanagawa

发明人： Masahisa Miyahara ,  Kinji Kanagawa

IPC分类号： H02K33/16

CPC分类号： H02K33/16 ,  F02G1/053 ,  F02G2275/20 ,  F02G2280/10 ,  H02K35/02

摘要： A reciprocating engine includes: an inner stator having an axis; a mover that has a cylindrical shape and is placed coaxially around the inner stator, and that moves reciprocatingly along the axis; and an outer stator that has a cylindrical shape and is placed coaxially around the mover, wherein the outer stator has: an aperture portion that is formed in an inner circumferential surface thereof that faces the mover; an internal space that opens via the aperture portion; and a wound wire coil that is placed inside the internal space, and wherein the mover has: a field magnet portion; and restoring magnet portions that are provided respectively at both end positions along the axis of the field magnet portion.

摘要翻译： 往复式发动机包括：具有轴的内定子; 具有圆柱形并且同轴地设置在内定子周围并且沿轴线往复运动的移动器; 以及具有圆筒形并且同轴地位于所述动子上的外部定子，其中所述外部定子具有：形成在其面向所述动子的内周面的开口部; 通过孔部分开口的内部空间; 以及卷绕线圈，其设置在所述内部空间内，并且其中所述动子具有：磁场部分; 以及分别设置在磁场部分的轴线的两端位置处的磁体部分。

公开(公告)号：US20080001692A1

公开(公告)日：2008-01-03

申请号：US10595681

申请日：2004-10-28

申请人： Masahisa Miyahara ,  Koichiro Morimoto

发明人： Masahisa Miyahara ,  Koichiro Morimoto

IPC分类号： H01F1/00 ,  B22F1/00 ,  B22F3/04 ,  F02M51/00

CPC分类号： H01F3/08 ,  H01F1/26 ,  H01F41/0246

摘要： To improve chemical resistance and heat resistance of an electromagnet core used for a liquid fuel injector. A core is formed by using a binder for a soft magnetic powder, wherein the binder is made of a polyimide resin having a molecular structure having a thermal and chemical stability. A volume ratio of the binder made of the polyimide resin to the soft magnetic powder is in a range of from 0.05 wt % to 1.0 wt %. Since the heat resistance and the chemical resistance of the core can be improved, the core can be used for a valve control electromagnet used for a liquid fuel injector and effectively operated when the core is attached to an engine.

摘要翻译： 用于提高用于液体燃料喷射器的电磁铁芯的耐化学性和耐热性。 通过使用用于软磁性粉末的粘合剂形成芯，其中粘合剂由具有热和化学稳定性的分子结构的聚酰亚胺树脂制成。 由聚酰亚胺树脂制成的粘合剂与软磁性粉末的体积比在0.05重量％〜1.0重量％的范围内。 由于可以提高芯的耐热性和耐化学药品性，所以可以将芯体用于液体燃料喷射器的阀门控制电磁铁，并且在芯体安装在发动机上时有效地进行操作。

公开(公告)号：US20070269332A1

公开(公告)日：2007-11-22

申请号：US10595595

申请日：2004-10-28

申请人： Masahisa Miyahara ,  Koichiro Morimoto

发明人： Masahisa Miyahara ,  Koichiro Morimoto

IPC分类号： B22F3/16 ,  H01F1/26 ,  H01F1/33

CPC分类号： C22C33/0214 ,  B22F3/12 ,  B22F2998/10 ,  C22C2202/02 ,  H01F1/26 ,  H01F41/0246 ,  B22F1/02 ,  B22F1/0077 ,  B22F3/02 ,  B22F3/10

摘要： The present invention relates to composite soft magnetic materials having high strength and high specific resistance and a method of producing such materials by: heating mixture powder having a composition containing 0.05-1 wt % of polyimide resin powder having an average particle diameter of 1 to 100 μm, 0.002-0.1 wt % of fine amide-based wax powder having an average particle diameter of 1 to 20 μm, and the balance composed of insulating film-coated soft magnetic powder obtained by forming an insulating film on the surface of soft magnetic powder, at a temperature of 60 to 110° C.; filling the heated mixture powder in a mold which is heated at a temperature of 100 to 150° C.; compacting the heated mixture powder at a molding pressure of 700 to 1200 MPa to obtain a compact; and curing the obtained compact at a temperature of 225 to 300 ° C.

摘要翻译： 本发明涉及具有高强度和高电阻率的复合软磁性材料及其制造方法，该方法是：将具有0.05-1重量％的平均粒径为1至100的聚酰亚胺树脂粉末的组合物的混合物粉末加热 母体，0.002〜0.1重量％的平均粒径为1〜20μm的细酰胺系蜡粉末，余量由在软磁性粉末的表面形成绝缘膜得到的绝缘膜包覆的软磁性粉末 ，温度为60〜110℃。 将加热的混合物粉末填充在在100至150℃的温度下加热的模具中; 在700〜1200MPa的成形压力下压制加热的混合物粉末，得到成型体; 并在225-300℃的温度下固化所得成形体。

公开(公告)号：US20100141055A1

公开(公告)日：2010-06-10

申请号：US11996772

申请日：2006-07-26

申请人： Masahisa Miyahara ,  Kinji Kanagawa

发明人： Masahisa Miyahara ,  Kinji Kanagawa

IPC分类号： H02K33/16

CPC分类号： H02K33/16 ,  H02K35/02

摘要： An outer stator is provided in a reciprocating engine together with an inner stator and a mover, that has a cylindrical shape and is placed around the mover coaxially with an axis of the mover, and that forms a magnetic path between itself and the inner stator via a field magnet of the mover, the outer stator includes an aperture portion that is formed in an inner circumferential surface thereof that faces the mover; an internal space that opens via the aperture portion, and in which a wound wire coil is placed; and undercut portions that, in a cross section including the axis, are provided at both end positions along the axis, and that are recessed from the inner circumferential surface towards the outer side in a radial direction.

摘要翻译： 外定子与内定子和移动器一起设置在往复式发动机中，所述内定子和动子具有圆柱形形状并且与所述动子的轴线同轴地放置在所述动子上，并且在其自身与所述内定子之间形成磁路 所述外定子包括形成在其内周面上的面向所述动子的开口部; 通过所述开口部分开口的内部空间，并且其中放置绕线线圈; 以及在包括轴线的横截面中沿着轴线设置在两个端部位置并且在径向方向上从内周面向外侧凹陷的底切部分。

公开(公告)号：US20070243400A1

公开(公告)日：2007-10-18

申请号：US10595591

申请日：2004-10-28

申请人： Masahisa Miyahara ,  Koichiro Morimoto

发明人： Masahisa Miyahara ,  Koichiro Morimoto

IPC分类号： B22F1/02 ,  H01F1/26 ,  H01F41/02

CPC分类号： H01F41/0246 ,  B22F1/02 ,  B22F2998/10 ,  H01F1/26 ,  Y10T428/12014 ,  B22F3/02 ,  B22F3/10

摘要： A method of manufacturing a composite soft magnetic material having excellent magnetic characteristics, a high strength, and a low core loss, having steps of: heating a silicon resin film-coated soft magnetic powder at a temperature of from the room temperature to 150° C. obtained by forming a thin silicon resin film having a thickness of from 0.1 μm to 5 μm on a surface of a soft magnetic powder or an insulating film-coated soft magnetic powder; filling the silicon resin film-coated soft magnetic powder at a temperature of from the room temperature to 150° C. in a mold which is heated at a temperature of from 100° C. to 150° C. and performing compaction at a pressure of from 600 MPa to 1500 MPa, thereby obtaining a compact; and curing the compact at a temperature of from 400° C. to 600° C.

摘要翻译： 一种制造具有优异的磁特性，高强度和低磁芯损耗的复合软磁材料的方法，具有以下步骤：在室温至150℃的温度下加热硅树脂薄膜软磁性粉末 通过在软磁性粉末或绝缘膜包覆的软磁性粉末的表面上形成厚度为0.1μm至5μm的薄硅树脂膜获得; 在室温至150℃的温度下将硅树脂薄膜包覆的软磁性粉末填充到在100℃至150℃的温度下加热的模具中，并在压力为 从600MPa到1500MPa，由此获得致密体; 并在400℃至600℃的温度下固化该压块。