CONNECTORS FOR THIN-FILM FUNCTIONAL SEPARATORS IN BATTERY CELLS

    公开(公告)号:US20250096438A1

    公开(公告)日:2025-03-20

    申请号:US18469786

    申请日:2023-09-19

    Abstract: Some embodiments disclosed herein are directed to connectors for thin-film functional separators in battery cells. In accordance with an exemplary embodiment, a thin-film functional separator for a battery cell is provided. The thin-film functional separator may be disposed within the battery cell, such as between a cathode and anode of the battery cell. The thin-film functional separator includes a porous composite membrane that includes a microporous substrate and a coating layer, and includes a lead extending from the porous composite membrane. The lead extending from the porous composite membrane is coupled to an external conductive tab using a mechanical connector that electrically couples the external conductive tab to the lead extending from the porous composite membrane. Other embodiments may be disclosed or claimed.

    METHOD TO IMPROVE IONIC CONDUCTIVITY OF A SOLID ELECTROLYTE IN A BATTERY CELL

    公开(公告)号:US20240413386A1

    公开(公告)日:2024-12-12

    申请号:US18330649

    申请日:2023-06-07

    Abstract: A method to create a garnet-based solid electrolyte separator for a battery cell is provided. The method includes coating a garnet-based material powder, initially including a lithium carbonate layer upon an outer surface of the garnet-based material powder, with aluminum fluoride to create a fluoride-treated garnet-based material powder. The method further includes operating a solid-state reaction upon the fluoride-treated garnet-based material powder, such that the aluminum fluoride reacts with the lithium carbonate layer to create aluminum oxide, carbon dioxide, and lithium fluoride. The solid-state reaction creates a fluoride-treated and solid-state reacted garnet-based material powder including the aluminum oxide and the lithium fluoride. The method further includes sintering the fluoride-treated and solid-state reacted garnet-based material powder including the aluminum oxide and the lithium fluoride. The sintering includes applying pressure upon the fluoride-treated and solid-state reacted garnet-based material powder to densify the powder and create the separator.

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