Method, system, device and medium for online monitoring of plane stress field without baseline data based on piezoelectric transducer array

    公开(公告)号:US12203818B2

    公开(公告)日:2025-01-21

    申请号:US17704090

    申请日:2022-03-25

    Abstract: The disclosure provides a method, system, device and medium for online monitoring of a plane stress field without baseline data based on a piezoelectric transducer array. Since Lamb waves have complex multi-mode characteristics, a suitable excitation frequency needs to be selected according to geometric dimensions of the structure to be measured, and then, only low-order mode Lamb waves are excited inside the measured structure to avoid serious waveform aliasing. For isotropic measured objects, anisotropic characteristics will be generated under the action of pre-stresses, that is, the propagation velocities of ultrasonic waves in all directions are different, but there is a linear relationship between velocity changes in different propagation directions and stresses. Therefore, there is still a linear relationship between the difference of velocity changes in different propagation directions and the stress. According to this characteristic, a characterization method of an absolute stress field without baseline data can be implemented. The method of the disclosure can make full use of the low attenuation characteristics of the Lamb waves to realize online monitoring of the plane stress field with a large coverage area.

    Stress gradient high-efficiency non-destructive detection system based on frequency domain calculation of broadband swept frequency signals, and detection method thereof

    公开(公告)号:US20230081998A1

    公开(公告)日:2023-03-16

    申请号:US17551319

    申请日:2021-12-15

    Abstract: The disclosure discloses a stress gradient high-efficiency non-destructive detection system based on frequency domain calculation of broadband swept frequency signals, and a detection method thereof. The detection method includes: step 1: calibrating an LCR wave velocity of an object to be measured; step 2: calculating a starting frequency and a cut-off frequency of broadband swept frequency signals based on the LCR wave velocity of the object to be measured in the step 1 and a stress gradient measuring range in a depth direction of the object to be measured; step 3: converting phase delay to time delay information based on the phase delay of the starting frequency and the cut-off frequency in the step 2; and step 4: determining stresses of depths corresponding to different frequency components based on the time delay information in the step 3 to finally realize layer-by-layer scanning of stresses at different depths of the measured object. The disclosure is used to solve the problem of low stress gradient measuring accuracy, and realize the high-efficiency characterization of the stress gradient in the depth direction.

    Control method of probe with ultrasonic phased array transducers in hinge array

    公开(公告)号:US11536700B2

    公开(公告)日:2022-12-27

    申请号:US17079430

    申请日:2020-10-24

    Abstract: The disclosure relates to a control method of a probe with ultrasonic phased array transducers in a hinge array, and belongs to the technical field of ultrasonic detecting. The control method includes the steps: firstly, fixing a part under test, making a central piezoelectric array element of piezoelectric array elements for the ultrasonic phased array transducers in the hinge array make contact with a surface of the part under test, and then fixing a fixed support; before detection is started, driving the hinge array through voice coil motors to make the piezoelectric array elements completely fit the surface of the part under test, wherein the number of the piezoelectric array elements is 2N+1 (N=1, 2, 3, 4 and 5), and different values of N are selected according to a size of the part under test; with the value of pressure of the central piezoelectric array element as a standard and difference values between values of pressures of other piezoelectric array elements and the value of pressure of the central piezoelectric array element as control signals of respective corresponding voice coil motor coils, controlling output rods to drive the hinge array; keeping the values of pressures of all the piezoelectric array elements consistent by means of an incremental digital PID control method; and then realizing deflecting and focusing of ultrasonic waves by means of a time delay rule for ultrasonic detecting, thereby detecting parts under test with planar or curved surfaces.

    Four-state adjustable air path structure

    公开(公告)号:US09746096B2

    公开(公告)日:2017-08-29

    申请号:US15111750

    申请日:2014-12-26

    Abstract: This invention relates to a four-state adjustable air path structure. An air source is connected to an air storage tank and a first two-position three-way solenoid valve via a check valve. The first two-position three-way solenoid valve is connected to a second two-position three-way solenoid valve and a vent hole. The second two-position three-way solenoid is connected to a third two-position three-way solenoid valve and a port of a throttle valve. Another port of the throttle valve is connected to the third two-position three-way solenoid valve. The third two-position three-way solenoid valve is connected to an air tank. The present four-state adjustable air path structure simplifies processing and maintenance of a mechanical structure. Intellectual control of an operating speed can also be achieved. The present invention has advantages such as structural simplicity, low manufacturing costs, safe and reliable operation, long service life, and suitability for long-distance transmission.

    Linkage device, transceiver module and plane stress field measuring device and method capable of achieving synchronous adjustment of distance and angle

    公开(公告)号:US11709152B2

    公开(公告)日:2023-07-25

    申请号:US17552467

    申请日:2021-12-16

    Abstract: Disclosed are a linkage device, a transceiver module and a plane stress field measuring device and method capable of achieving synchronous adjustment of distance and angle, and relates to the field of ultrasonic non-destructive testing. The existing technical means for measuring plane stress in the field of ultrasonic testing has the shortcomings that the same testing is only applicable for single materials and the deflection angles of transmitting and receiving transducers are inconsistent. In the application, the linkage device designed by comprising a distance adjusting screw, an angle adjusting screw, a left connecting rod, a right connecting rod, a shaft column and a column lock is adopted, and based on the linkage device, the transceiver module designed by comprising a receiving end wedge, a receiving probe, a transmitting end wedge and a transmitting probe is additionally arranged; based on the transceiver module, the measuring device designed by comprising a pulse transmitting device, an amplifying device and a data acquisition device is additionally arranged, and the stress measuring method applicable for the stress measuring device is provided; and the distance and deflection angle between the receiving probe and the transmitting probe of the detection are adjusted according to a tested part. The application applies to stress measurement in the manufacturing process of mechanical components.

    Method, System, Device and Medium for Online Monitoring of Plane Stress Field without Baseline Data Based on Piezoelectric Transducer Array

    公开(公告)号:US20230228632A1

    公开(公告)日:2023-07-20

    申请号:US17704090

    申请日:2022-03-25

    CPC classification number: G01L1/162 G01L5/167 G01L5/173

    Abstract: The disclosure provides a method, system, device and medium for online monitoring of a plane stress field without baseline data based on a piezoelectric transducer array. Since Lamb waves have complex multi-mode characteristics, a suitable excitation frequency needs to be selected according to geometric dimensions of the structure to be measured, and then, only low-order mode Lamb waves are excited inside the measured structure to avoid serious waveform aliasing. For isotropic measured objects, anisotropic characteristics will be generated under the action of pre-stresses, that is, the propagation velocities of ultrasonic waves in all directions are different, but there is a linear relationship between velocity changes in different propagation directions and stresses. Therefore, there is still a linear relationship between the difference of velocity changes in different propagation directions and the stress. According to this characteristic, a characterization method of an absolute stress field without baseline data can be implemented. The method of the disclosure can make full use of the low attenuation characteristics of the Lamb waves to realize online monitoring of the plane stress field with a large coverage area.

    Linkage device, transceiver module and plane stress field measuring device and method capable of achieving synchronous adjustment of distance and angle

    公开(公告)号:US20230120241A1

    公开(公告)日:2023-04-20

    申请号:US17552467

    申请日:2021-12-16

    Abstract: Disclosed are a linkage device, a transceiver module and a plane stress field measuring device and method capable of achieving synchronous adjustment of distance and angle, and relates to the field of ultrasonic non-destructive testing. The existing technical means for measuring plane stress in the field of ultrasonic testing has the shortcomings that the same testing is only applicable for single materials and the deflection angles of transmitting and receiving transducers are inconsistent. In the application, the linkage device designed by comprising a distance adjusting screw, an angle adjusting screw, a left connecting rod, a right connecting rod, a shaft column and a column lock is adopted, and based on the linkage device, the transceiver module designed by comprising a receiving end wedge, a receiving probe, a transmitting end wedge and a transmitting probe is additionally arranged; based on the transceiver module, the measuring device designed by comprising a pulse transmitting device, an amplifying device and a data acquisition device is additionally arranged, and the stress measuring method applicable for the stress measuring device is provided; and the distance and deflection angle between the receiving probe and the transmitting probe of the detection are adjusted according to a tested part. The application applies to stress measurement in the manufacturing process of mechanical components.

    Zero-voltage zero-current soft switching type driving method for ultrasonic driving unit

    公开(公告)号:US11539309B2

    公开(公告)日:2022-12-27

    申请号:US17079432

    申请日:2020-10-24

    Abstract: A zero-voltage zero-current soft switching type driving method for an ultrasonic motor is provided, relating to the technical field of driving of a two-phase actuator. The disclosure solves the problems of high loss, high heat amount and the like in a traditional ultrasonic motor driving circuit. The method provided realizes resonance between series inductors and buffer capacitors by means of an optimal design of the inductance of matching inductors, the capacitance of buffer capacitors, a dead time value and a delay time value, thereby causing a power tube to realize zero-voltage and zero-current switching. Two signal input ends of a two-phase pseudo full bridge inverter are connected to a power grid, and two signal output ends of the two-phase pseudo full bridge inverter are respectively connected to two signal input ends of a matching circuit; and the output ends of the matching circuit are respectively connected to a two-phase ultrasonic motor.

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