Abstract:
The present invention is directed to reduced-energy improvements in methods and systems to produce styrene monomer via ethylbenzene dehydrogenation. The methods and systems reduce utility cost and provide savings in comparison with the current technology practiced in the industry.
Abstract:
Methods and systems for heating a reactor feed in a multi reactor hydrocarbon dehydrogenation process. The methods and systems are advantageously employed for the production of styrene by the catalytic dehydrogenation of ethylbenzene. The catalytic dehydrogenation process employs heating steam operating at a steam to oil ratio of about 1.0 or less and relatively low steam superheater furnace temperature, such that all components exposed to steam in the process (outside of the fired heaters) can be constructed with standard metallurgy.
Abstract:
The present invention is directed to improved methods and systems for increasing the efficiency of a dehydrogenation section of an alkenyl aromatic hydrocarbon production facility, wherein an alkyl aromatic hydrocarbon, such as ethylbenzene, is dehydrogenated to produce an alkenyl aromatic hydrocarbon, such as styrene. The disclosed methods are more energy-efficient and cost effective than currently known methods for manufacturing styrene. The methods and systems advantageously utilize multiple reheat exchangers arranged in a series and/or parallel configuration that result in an energy consumption reduction and, consequently, a utility cost savings, as well as a reduction in styrene manufacturing plant investment costs.