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公开(公告)号:US12300805B2
公开(公告)日:2025-05-13
申请号:US17291491
申请日:2019-11-07
Applicant: Tesla, Inc.
Inventor: Matt Petrowsky , Joon Ho Shin , Hieu Minh Duong , Vicente Tapia
IPC: H01M4/04 , H01G11/56 , H01M4/02 , H01M4/139 , H01M4/36 , H01M4/62 , H01M10/04 , H01M10/052 , H01M10/0525 , H01M10/056 , H01M10/0565 , H01M10/058 , H01M50/403 , H01M50/414 , H01M50/42 , H01M50/426 , H01M50/431 , H01M50/434 , H01M50/437 , H01M50/446
Abstract: An energy storage device can include a cathode, an anode, and a separator between the cathode and the anode. At least one of the electrodes can include an electrode film prepared by a dry process. The electrode film, the electrode and/or the separator can comprise a salt, improved porosity, increased density, be prelithiated, and/or a foam. An energy storage device can include a dry composite solid polymer electrolyte (SPE) film. Process and apparatuses used for fabricating the composite solid polymer electrolyte film, electrode and/or electrode film are also described.
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公开(公告)号:US20240356059A1
公开(公告)日:2024-10-24
申请号:US18396497
申请日:2023-12-26
Applicant: Tesla, Inc.
Inventor: Hieu Minh Duong , Porter Mitchell , Mohammed-Yazid Saidi , Joon Ho Shin , Haim Feigenbaum
IPC: H01M10/0525 , H01M4/04 , H01M4/133 , H01M4/134 , H01M4/1393 , H01M4/1395 , H01M4/36 , H01M4/38 , H01M4/587 , H01M4/62
CPC classification number: H01M10/0525 , H01M4/043 , H01M4/133 , H01M4/134 , H01M4/1393 , H01M4/1395 , H01M4/364 , H01M4/382 , H01M4/587 , H01M4/622 , H01M4/625 , H01M4/628
Abstract: An energy storage device can include a first electrode, a second electrode and a separator between the first electrode and the second electrode wherein the first electrode includes an electrochemically active material and a porous carbon material, and the second electrode includes elemental lithium metal and carbon particles. A method for fabricating an energy storage device can include forming a first electrode and a second electrode, and inserting a separator between the first electrode and the second electrode, where forming the first electrode includes combining an electrochemically active material and a porous carbon material, and forming the second electrode includes combining elemental lithium metal and a plurality of carbon particles.
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3.
公开(公告)号:US20230378447A1
公开(公告)日:2023-11-23
申请号:US18358814
申请日:2023-07-25
Applicant: Tesla, Inc.
Inventor: Joon Ho Shin , Hieu Minh Duong , Amado Marcelino Garcia Acevedo
CPC classification number: H01M4/366 , H01G11/28 , H01G11/38 , H01M4/621 , H01M4/8896
Abstract: Provided herein are energy storage device electrode films comprising a hybrid electrode film, and methods of forming such multilayer hybrid electrode films and energy storage devices comprising multilayer hybrid electrode films. Each hybrid electrode film may comprise a self-supporting dry coated active layer and a wet cast active layer, wherein each active layer comprises a binder and an active material. The binder and/or active material may be the same or different as any other active layer. The hybrid multilayer electrode film may further comprise at least one additional layer, and the hybrid multilayer electrode film may be laminated with a current collector to form an electrode.
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公开(公告)号:US20230075404A1
公开(公告)日:2023-03-09
申请号:US18054838
申请日:2022-11-11
Applicant: Tesla, Inc.
Inventor: Ziying Wang , Hieu Minh Duong , Yudi Yudi , Joon Ho Shin , Prince Magsino
IPC: H01M4/62 , H01M10/0525 , H01M4/04 , H01M4/1393 , H01M4/583
Abstract: Provided herein are dry process electrode films, and energy storage devices incorporating the same, including a microparticulate non-fibrillizable binder having certain particle sizes. The electrode films exhibit improved mechanical and processing characteristics. Also provided are methods for processing such microparticulate non-fibrillizable electrode film binders, and for incorporating the microparticulate non-fibrillizable binders in electrode films.
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公开(公告)号:US12230798B2
公开(公告)日:2025-02-18
申请号:US17048974
申请日:2019-04-30
Applicant: Tesla, Inc.
Inventor: Joon Ho Shin , Haim Feigenbaum , Hieu Minh Duong
Abstract: Dry process electrode films, and energy storage devices incorporating the same are described, including a silicon active material. The films may be free standing anode electrode films. Also provided are methods for fabricating such anode electrode films.
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公开(公告)号:US11545666B2
公开(公告)日:2023-01-03
申请号:US16366220
申请日:2019-03-27
Applicant: Tesla, Inc.
Inventor: Ziying Wang , Hieu Minh Duong , Yudi Yudi , Joon Ho Shin , Prince Magsino
IPC: H01M4/62 , H01M10/0525 , H01M4/04 , H01M4/1393 , H01M4/583 , C08L1/28 , C08L27/16 , C08L27/18
Abstract: Provided herein are dry process electrode films, and energy storage devices incorporating the same, including a microparticulate non-fibrillizable binder having certain particle sizes. The electrode films exhibit improved mechanical and processing characteristics. Also provided are methods for processing such microparticulate non-fibrillizable electrode film binders, and for incorporating the microparticulate non-fibrillizable binders in electrode films.
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公开(公告)号:US12218303B2
公开(公告)日:2025-02-04
申请号:US18396497
申请日:2023-12-26
Applicant: Tesla, Inc.
Inventor: Hieu Minh Duong , Porter Mitchell , Mohammed-Yazid Saidi , Joon Ho Shin , Haim Feigenbaum
IPC: H01M10/0525 , H01M4/04 , H01M4/133 , H01M4/134 , H01M4/1393 , H01M4/1395 , H01M4/36 , H01M4/38 , H01M4/587 , H01M4/62
Abstract: An energy storage device can include a first electrode, a second electrode and a separator between the first electrode and the second electrode wherein the first electrode includes an electrochemically active material and a porous carbon material, and the second electrode includes elemental lithium metal and carbon particles. A method for fabricating an energy storage device can include forming a first electrode and a second electrode, and inserting a separator between the first electrode and the second electrode, where forming the first electrode includes combining an electrochemically active material and a porous carbon material, and forming the second electrode includes combining elemental lithium metal and a plurality of carbon particles.
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公开(公告)号:US11990278B2
公开(公告)日:2024-05-21
申请号:US16176420
申请日:2018-10-31
Applicant: Tesla, Inc.
Inventor: Joon Ho Shin , Hieu Minh Duong
IPC: H01G11/26 , H01G11/04 , H01G11/28 , H01G11/38 , H01G11/50 , H01G11/86 , H01M4/04 , H01M4/136 , H01M4/36 , H01M4/38 , H01M10/04
CPC classification number: H01G11/86 , H01G11/04 , H01G11/26 , H01G11/28 , H01G11/38 , H01M4/043 , H01M4/136 , H01M4/366 , H01M4/38 , H01M10/04 , H01G11/50
Abstract: Provided herein are energy storage device electrode films comprising multiple active layers, and methods of forming such multiple active layer energy storage device electrode films. Each active layer may be a self-supporting active layer comprising a binder and an active material. The binder and/or active material may be the same or different as any other active layer. The active layers may be stacked to form an electrode film, and the electrode film may be laminated with a current collector to form an electrode.
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公开(公告)号:US11888108B2
公开(公告)日:2024-01-30
申请号:US17099588
申请日:2020-11-16
Applicant: Tesla, Inc.
Inventor: Hieu Minh Duong , Porter Mitchell , Mohammed-Yazid Saidi , Joon Ho Shin , Haim Feigenbaum
IPC: H01M10/0525 , H01M4/62 , H01M4/587 , H01M4/1395 , H01M4/1393 , H01M4/38 , H01M4/134 , H01M4/133 , H01M4/04 , H01M4/36
CPC classification number: H01M10/0525 , H01M4/043 , H01M4/133 , H01M4/134 , H01M4/1393 , H01M4/1395 , H01M4/364 , H01M4/382 , H01M4/587 , H01M4/622 , H01M4/625 , H01M4/628
Abstract: An energy storage device can include a first electrode, a second electrode and a separator between the first electrode and the second electrode wherein the first electrode includes an electrochemically active material and a porous carbon material, and the second electrode includes elemental lithium metal and carbon particles. A method for fabricating an energy storage device can include forming a first electrode and a second electrode, and inserting a separator between the first electrode and the second electrode, where forming the first electrode includes combining an electrochemically active material and a porous carbon material, and forming the second electrode includes combining elemental lithium metal and a plurality of carbon particles.
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10.
公开(公告)号:US12015146B2
公开(公告)日:2024-06-18
申请号:US18358814
申请日:2023-07-25
Applicant: Tesla, Inc.
Inventor: Joon Ho Shin , Hieu Minh Duong , Amado Marcelino Garcia Acevedo
CPC classification number: H01M4/366 , H01G11/28 , H01G11/38 , H01M4/621 , H01M4/8896
Abstract: Provided herein are energy storage device electrode films comprising a hybrid electrode film, and methods of forming such multilayer hybrid electrode films and energy storage devices comprising multilayer hybrid electrode films. Each hybrid electrode film may comprise a self-supporting dry coated active layer and a wet cast active layer, wherein each active layer comprises a binder and an active material. The binder and/or active material may be the same or different as any other active layer. The hybrid multilayer electrode film may further comprise at least one additional layer, and the hybrid multilayer electrode film may be laminated with a current collector to form an electrode.
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