Abstract:
A scroll compressor is provided with spaced grooves in a base of one of the two scroll members. A recess is formed in a wrap tip of the other scroll member. The recess in the wrap tip bridges a space between the grooves of the other scroll member. This bridging equalizes pressure between two parallel intermediate compression chambers. Pressure equalization between the chambers improves compressor efficiency.
Abstract:
The shutdown of a compressor (10) installed in a refrigerant circuit (2) in air conditioning or refrigeration system is controlled so as to prevent unpowered reverse rotation of the compressor. Prior to terminating electric power to the compressor drive motor (24), the pressure within the system is relieved and substantially equalized across the compressor, thereby eliminating the possibility of unpowered reverse rotation of the compressor at shutdown. Pressure relief and equalization may be achieved by reducing the operating speed of the compressor to a low forward speed for a period of time prior to deenergizing the compressor drive motor. Pressure equalization may also be achieved by driving the compressor in reverse rotation prior to deenergizing the drive motor.
Abstract:
A heat pump is provided with a discharge valve on a discharge line. The discharge valve can be positioned to modulate or pulse refrigerant flow from the discharge line heading toward an indoor heat exchanger, when in a heating mode. By providing this restriction, the pressure and the temperature of the refrigerant increases. This increased temperature provides additional heating capacity as well as increases the temperature of the delivered indoor air, minimizing “cold blow” and making the end user more comfortable. The use of discharge valve can also minimize or entirely eliminate the ON/OFF unit cycling, as the amount of heat delivered can be precisely controlled by pulsing or modulating the valve, thus reducing unit cycling losses, improving user comfort and enhancing reliability.
Abstract:
A heat pump is provided with a method and control for eliminating compressor un-powered reverse rotation at shutdown. In particular, the position of the four-way reversing valve is changed and the heat pump is moved to the opposite mode of operation as compared to the one it had been operated before shutdown. The compressed refrigerant, that might otherwise re-expand through the compressor and cause the compressor to run in reverse, is now communicated to the suction line of the compressor, while the discharge port of the compressor communicates with a refrigerant at suction pressure. Thus the unpowered reverse rotation of the compressor is no longer possible.
Abstract:
A fixed restriction is placed in a suction line leading to a compressor. The size of the restriction is selected to achieve a desired capacity reduction (correction) for the refrigerant system compressor. By selectively restricting the flow of refrigerant through the suction line, the capacity delivered by the compressor will be reduced. This allows a designer of a refrigerant system to utilize an available compressor of a specific size (displacement) to satisfy the desired system operating conditions and performance characteristics as well as application requirements. In embodiments, the refrigerant system may be provided with an economizer and unloader functions. The restriction may be placed in the compressor suction port, or in the suction line leading to the compressor. Further, a pair of parallel flow passages may communicate an evaporator to the compressor, with the restriction being placed in one and a solenoid valve placed in the other.
Abstract:
A tandem compressor system is utilized that receives refrigerant from a common suction manifold, and from a common evaporator. From the compressors, the refrigerant passes to a plurality of condensers, with each of the condensers being associated with a separate zone for heat rejection, preferably at different temperature levels. Each of the condensers is associated with at least one of the plurality of compressors. By utilizing the common evaporator, yet a plurality of condensers, the ability to independently control temperature and amount of heat rejection to a number of zones is achieved without the requirement of having a dedicated circuit with multiple additional components. Thus, the overall system cost and complexity can be greatly reduced. In embodiments, one or more of the plurality of compressors can be provided by a compressor bank, having its own plurality of compressors.
Abstract:
A scroll compressor is provided with economizer injection ports, which extend through the wrap of one of the scroll members. Preferably the injection ports are formed through a so-called “hybrid” wrap, which has a varying thickness. The other scroll member is provided with grooves in its base plate. The injection of economizer fluid occurs only during a portion of the orbiting cycle when the injection port and corresponding grooves are aligned with each other. An indentation is formed into the wrap that includes the injection port. The indentation is spaced circumferentially from the injection port. The indentation communicates with the groove, such that refrigerant can pass from the injection port, into the groove, and through the indentation into a compression chamber. This increases the injection time allowing more fluid to be injected into the compression chamber, and provides the scroll compressor designer with greater freedom to achieve desired flow of economizer fluid into the compression chambers.
Abstract:
Oil retention recesses are formed on either or both orbiting and non-orbiting scroll elements. In one embodiment, the recesses are formed in a tip of a wrap of at least one of the scroll members. In another embodiment the recesses are formed on the base of at least one of the scroll elements. The recesses ensure that a sufficient quantity of oil is captured within the recesses to provide the lubrication into the interfacing surface of these elements. Having an additional supply of oil provided by the recesses is especially important after a compressor was shutdown for long periods, as lack of lubricant between the engaged scroll elements can lead to the damage of these compression elements upon the compressor start up. Other events occurring during system operation may also cause momentary loss of oil supply at the compressor, such as, for example, compressor flooding, when the liquid refrigerant entering the compressor can wash away the lubricant within the compressor pumping elements. The additional oil supply provided by the recesses is also important during intermittent interruption of oil delivery to the scroll compressor elements or when the amount of oil circulation through scroll compression elements is less than desirable.
Abstract:
The shutdown of a compressor (10) installed in a refrigerant circuit (2) in air conditioning or refrigeration system is controlled so as to prevent unpowered reverse rotation of the compressor. Prior to terminating electric power to the compressor drive motor (24), the pressure within the system is relieved and substantially equalized across the compressor, thereby eliminating the possibility of unpowered reverse rotation of the compressor at shutdown. Pressure relief and equalization may be achieved by reducing the operating speed of the compressor to a low forward speed for a period of time prior to deenergizing the compressor drive motor. Pressure equalization may also be achieved by driving the compressor in reverse rotation prior to deenergizing the drive motor.
Abstract:
A refrigerant cycle is provided with a multi-port compressor or compressor stages connected in series, and multiple condensers. A single evaporator communicates with the plurality of condensers. At least one of the plurality of condensers receives fully compressed refrigerant while the other condensers receive refrigerant at intermediate pressure. A control can optionally direct refrigerant to the condensers to achieve desired system heat rejection characteristics and operating conditions. One or multiple reheat coils may be associated with the evaporator and are arranged either in series or in parallel to provide a desired dehumidification function and reheat stages. One or several of the intermediate pressure condensers may be utilized for the reheat function as well.