Abstract:
A focused light beam instrument measures characteristics of webs of sheet material. The instrument and a reference surface, a backing tile in a carousel, are on opposite sides of the web which is maintained a fixed distance from the reference surface by a Bernoulli hold down device such that variations in the gap affect the beam focus. The instrument and reference surface scan the web via a scanning frame. The instrument is calibrated-standardized in an off sheet position where a first surface, a carousel backing tile, is moved opposite to the instrument and in the plane of the web. The instrument measures the first surface and a second surface, another carousel backing tile, which is moved opposite to the instrument but spaced farther from or closer thereto than the first surface. The distance of the instrument from the web is calculated from the difference between the measurements of the first and second surfaces. The calculated distance is used to determine an operating position on an instrument response curve and the instrument is calibrated accordingly. A second or third order polynomial is fitted to the instrument response curve and differentiated at the operating point on the curve to determine the rate of change of the measurement characteristic of the instrument at that point. Gap changes and the determined rate of change of the measurement characteristics are used to compensate gap change errors in measurements made by the instrument.
Abstract:
A paper web is monitored for measurement and manufacturing control by a stationary web sensor extending across the entire web which is raster scanned by the motion of the web. Massive amounts of data are processed by a look up table memory addressed by digitized sensor data and the output from a reference memory containing element specific information. The lookup table is loaded with data to define a characteristic or property of the web corresponding to digitized sensor data interpreted in view of element specific data from the reference memory. Rapidly processed data is stored in a memory in a form facilitating its display and interpretation by an operator of the web manufacturing machine and also control of the machine. By controlling operation of the machine, uniformity of the web is substantially improved and, by taking the measurements closely adjacent the initial processing end of the web, corrections of nonuniformity in the web are quickly effected. To measure and control absolute characteristics and properties of the web, a second, preferably stationary, sensor adjacent the finished end of the web monitors the web adjacent a takeup reel. Alternately, for basis weight measurement and control, the weight of the takeup reel is monitored and combined with the web width and machine operating speed to determine an absolute web basis weight. Thus, uniformity of the web and absolute values of characteristics and properties of the web can be measured and controlled.