Abstract:
A pair of dies is disclosed for attaching a surgical needle having a generally cylindrical end portion defining an elongated aperture having a generally circular cross-section and a suture having a generally elongated end portion of generally circular cross-section corresponding in dimension to the elongated aperture of the first needle. Each die has a pair of extensions spaced apart from each other and defines a generally circular crimping surface portion corresponding in dimension and configuration to the generally cylindrical outer surface portion of the needle. The space defines a unique relief zone between the pair of extensions of the die and is of configuration and dimension sufficient such that when the suture is positioned within the aperture of the needle and the dies are respectively positioned about the corresponding portion of the needle, the application of impact force to the dies will cause crimping of the needle with respect to the suture so as to attach the suture and the needle while portions of material forming part of the needle adjacent the stricken area are permitted to be deformed and to collect within the relief zones defined between the pairs of arcuate surface portions. Generally arcuate die overlap portions may be optionally provided on each die. A method of attaching a surgical needle to a suture is also disclosed.
Abstract:
A suture package is provided having a body portion defining an inner cavity and a cover plate affixed to the body for retention of a coiled length of suture therebetween and having an exit area configured to prevent kinking of the coils of suture upon removal of the suture from the package. A loading unit for use with a surgical suturing apparatus is provided having a body portion defining an inner cavity, a cover plate affixed to the body portion for retention of a coiled length of suture therebetween and having an exit area configured to prevent kinking of the coils of the suture upon removal, and a mounting member positioned on the body portion and configured to releasably hold a surgical needle.
Abstract:
A delimited portion of suture material is immersed into a freezing media, such as liquid nitrogen, until the delimited portion is frozen. The frozen delimited portion is cut to provide a stiffened, non-brooming suture tip suitable for insertion into a needle bore. The cut, frozen suture tip is inserted into a needle and the needle is crimped to attach the suture to the needle. After attachment, the frozen suture tip returns to ambient temperature, reversing the effects of freezing the suture portion so that the suture adjacent the needle is as flexible as the remainder of the suture.
Abstract:
A pair of dies is disclosed for attaching a surgical needle having a generally cylindrical end portion defining an elongated aperture having a generally circular cross-section and a suture having a generally elongated end portion of generally circular cross-section corresponding in dimension to the elongated aperture of the first needle. Each die has a pair of extensions spaced apart from each other and defines a generally circular crimping surface portion corresponding in dimension and configuration to the generally cylindrical outer surface portion of the needle. The space defines a unique relief zone between the pair of extensions of the die and is of configuration and dimension sufficient such that when the suture is positioned within the aperture of the needle and the dies are respectively positioned about the corresponding portion of the needle, the application of impact force to the dies will cause crimping of the needle with respect to the suture so as to attach the suture and the needle while portions of material forming part of the needle adjacent the stricken area are permitted to be deformed and to collect within the relief zones defined between the pairs of arcuate surface portions. Generally arcuate die overlap portions may be optionally provided on each die. A method of attaching a surgical needle to a suture is also disclosed.
Abstract:
An apparatus is disclosed for attaching a surgical needle having a generally cylindrical end portion defining an elongated aperture having a generally circular cross-section and a suture having a generally alongated end portion of generally circular cross-section corresponding in dimension to the elongated aperture of the needle. The apparatus includes a pair of dies, each having a generally arcuate surface portion having irregularities including concave portions such that when the cylindrical end portion of the suture is positioned within the aperture of the needle and the dies are positioned about the generally cylindrical end portion of the needle with the surface portions facing the outer surface thereof, the application of inward force to the dies causes the dies to impact the needle and produces inward crimping of the needle so as to attach the needle to the suture. The concave portions define material relief zones to receive and collect deformed material from the needle so as to avoid distortion of the needle. According to the invention, the symmetry of the needle is maintained and the attachment is predictable and superior to those of the prior art. A method of forming such attachment is also disclosed.
Abstract:
A method and apparatus for attaching sutures to curved surgical needles. A vibratory bowl and vibratory rail function to present individual surgical needles to a transfer system in a predetermined orientation. The transfer system then delivers each oriented needle to a frame which positions the needle for subsequent swaging by a rotating die system which selectively impacts the needle to secure the suture thereto.
Abstract:
A method and apparatus for tipping surgical sutures which includes winding the suture around a drum while continuously monitoring the suture diameter in x and y directions and adjusting the tension on the suture to control the suture diameter as it is being wound. The drum is then placed in an apparatus which passes selected portions of the suture through a mist of cyanoacrylate tipping agent generated by ultrasonic atomization. The tipping agent quickly cures and the tipped portion of the suture may be cut to create a tipped end for insertion into a surgical needle to form a needle suture device.
Abstract:
A method and apparatus for tipping surgical sutures which includes winding the suture around a drum while continuously monitoring the suture diameter in x and y directions and adjusting the tension on the suture to control the suture diameter as it is being wound. The drum is then placed in an apparatus which passes selected portions of the suture through a mist of cyanoacrylate tipping agent generated by ultrasonic atomization. The tipping agent quickly cures and the tipped portion of the suture may be cut to create a tipped end for insertion into a surgical needle to form a needle suture device.
Abstract:
An apparatus is disclosed for attaching a surgical needle having a generally cylindrical end portin defining an elongated aperture having a generally circular cross-section and a suture having a generally elongated end portion of generally circular cross-section corresponding in dimension to the elongated aperture of the needle. The apparatus includes a pair of dies, each having a generally arcuate surface portion having irregularities including concave portions such that when the cylindrical end portion of the suture is positioned within the aperture of the needle and the dies are positioned about the generally cylindrical end portion of the needle with the surface portions facing the outer surface thereof, the application of inward force to the dies causes the dies to impact the needle and produces inward crimping of the needle so as to attach the needle to the suture. The concave portions define material relief zones to receive and collect deformed material from the needle so as to avoid distortion of the needle. According to the invention, the symmetry of the needle is maintained and the attachment is predictable and superior to those of the prior art. A method of forming such attachment is also disclosed.