Abstract:
An aluminum alloy article containing the alloying amounts of iron, silicon, manganese, titanium, and zinc has controlled levels of iron and manganese to produce an alloy article that combines excellent corrosion resistant with good formability. The alloy article composition employs a controlled ratio of manganese to iron and controlled total amounts of iron and manganese to form intermetallic compounds in the final alloy article. The electrolytic potential of the intermetallic compounds match the aluminum matrix of the article to minimize corrosion. The levels of iron and manganese are controlled so that the intermetallic compounds are present in a volume fraction that allows the alloy article to be easily formed. The aluminum alloy composition is especially adapted for extrusion processes, and tubing that are used in heat exchanger applications.
Abstract:
One free machining aluminum alloy includes bismuth as a free machining elemental constituent that functions as a discontinuity in the aluminum alloy matrix rather than a low melting point compound. Using bismuth in weight percents of the total composition ranging between 0.1% and 3.0% improves both machinability and mechanical properties. The bismuth can act as a substitute for another free machining constituent in a free machining aluminum alloy or can be added to an aluminum alloy to improve its machinability. Another free machining aluminum alloy has bismuth and tin as free machining constituents for improved machining. When using bismuth and tin, the bismuth ranges between 0.1 and 3.0% by weight and the tin ranges between 0.1 and 1.5% by weight.
Abstract:
Methods of improving the corrosion resistance and hot working productivity of AA7000 series aluminum alloys include, in one mode, the steps of treating a stock material to form a globular microstructure, preferably by a thermal conversion treatment, and subsequently hot working the treated stock material, quenching it and aging it. The globular microstructure permits increasing the hot working rate to attain T6 properties using only a T5 temper practice and without adverse effect on the surface of the hot worked product as a result of the increased hot working rate. Consequently, an acceptable product is made at a significantly lower cost due to the increased hot working rates and fewer processing steps. The method also improves the corrosion resistance, particularly exfoliation corrosion resistance, of the product such that corrosion resistance generally attainable using only a T7 temper practice is achieved using only a T5 temper practice.
Abstract:
A method of improving the corrosion properties of an aluminum alloy product containing solid solution alloying elements includes the step of rapidly quenching the alloy product after it has been heated or hot deformed so as to maintain the alloying elements in solid solution to avoid microsegregation of the solid solution alloying elements and minimize preferential sites for corrosion onset.
Abstract:
A temperature profile is determined of a metal sample for the metal to be converted to establish a temperature range indicative of a partially solid and partially liquid state of the metal. With this temperature profile, a metal preform is heated at a controlled rate from a temperature below the temperature range to a temperature within the range defined by the temperature profile to achieve a select percent by volume of liquid in the metal. This controlled heating to a desired temperature, which may be at a uniform rate, followed by holding at the desired temperature, thermally converts a dendritic structure of the material into a globular structure. The thermally converted metal preform is then recovered for subsequent use such as shaping into a desired article.
Abstract:
A free-machining alloy is disclosed containing bismuth, tin and indium. The free-machining constituents act as low melting point compounds for machining and are specially adapted for use in aluminum alloys such as AA6000 series and AA 2000 series alloys. The bismuth, tin and indium are effective replacements for the lead and bismuth addition used previously to improve machinability.
Abstract:
A free-machining alloy is disclosed containing bismuth and indium. The free-machining constituents act as low melting point compounds for machining and are specially adapted for use in aluminum alloys such as AA6000 series and AA 2000 series alloys. The bismuth and indium are effective replacements for the lead and bismuth addition used previously to improve machinability while providing a high impact energy free machining alloy.