Conversion spindle with dual ducted tiltrotors

    公开(公告)号:US11548630B2

    公开(公告)日:2023-01-10

    申请号:US16732065

    申请日:2019-12-31

    Abstract: A ducted-rotor aircraft includes a fuselage, first and second ducts, and a spindle that is coupled to the fuselage. Each duct includes a rotor having a plurality of blades. The first and second ducts are coupled to opposed ends of the spindle. The spindle is rotatably coupled to the fuselage with first and second bearings. The first bearing is configured to react to radial loads and the second bearing is configured to react to both radial and axial loads. The spindle includes a shaft, first and second fittings secured to opposed ends of the shaft, and first and second attachment interfaces that are attachable to the first and second ducts. The attachment interfaces may be integral with the fittings. Alternatively, the fittings may be configured to be secured to the attachment interfaces with fasteners.

    Stators located aft of duct ring
    12.
    发明授权

    公开(公告)号:US11472533B2

    公开(公告)日:2022-10-18

    申请号:US16732106

    申请日:2019-12-31

    Abstract: A duct for a ducted-rotor aircraft includes a hub, a duct ring, and a plurality of stators that extend outward from the hub. The hub may be configured to support a motor. The duct ring defines a trailing edge. The duct ring is coupled to each of the plurality of stators such that all or substantially all of each of the plurality of stators is located aft of the trailing edge of the duct ring.

    LOW NOISE DUCTED FAN
    13.
    发明申请

    公开(公告)号:US20220177121A1

    公开(公告)日:2022-06-09

    申请号:US17116726

    申请日:2020-12-09

    Abstract: An exemplary ducted fan includes a duct having a central longitudinal axis, a rotor hub and stator hub extending along the central longitudinal axis, rotor blades extending from the rotor hub, each of the rotor blades operable to rotate about its own pitch-change axis, the pitch-change axes lying in a rotor plane that is generally perpendicular to the central longitudinal axis, each of the rotor blades having a rotor trailing edge and a rotor chord length, stators extending from the stator hub to an interior surface of the duct, each of the stators having a stator leading edge and a stator thickness, and a first separation between the rotor plane and the stator leading edge of not less than approximately 1.5 times the stator thickness.

    CONVERSION SPINDLE WITH DUAL DUCTED TILTROTORS

    公开(公告)号:US20210197964A1

    公开(公告)日:2021-07-01

    申请号:US16732065

    申请日:2019-12-31

    Abstract: A ducted-rotor aircraft includes a fuselage, first and second ducts, and a spindle that is coupled to the fuselage. Each duct includes a rotor having a plurality of blades. The first and second ducts are coupled to opposed ends of the spindle. The spindle is rotatably coupled to the fuselage with first and second bearings. The first bearing is configured to react to radial loads and the second bearing is configured to react to both radial and axial loads. The spindle includes a shaft, first and second fittings secured to opposed ends of the shaft, and first and second attachment interfaces that are attachable to the first and second ducts. The attachment interfaces may be integral with the fittings. Alternatively, the fittings may be configured to be secured to the attachment interfaces with fasteners.

    STATOR AND DUCT RING STRUCTURAL FITTINGS

    公开(公告)号:US20210199022A1

    公开(公告)日:2021-07-01

    申请号:US16732094

    申请日:2019-12-31

    Abstract: A duct for a ducted-rotor aircraft includes a hub, a duct ring, and a plurality of stators that extend outward from the hub. The duct ring defines a trailing edge. The duct includes one or more fittings, such as a system of fittings. Each fitting has a body that defines a first attachment interface that is configured to couple to structure of the duct ring and a second attachment interface that is configured to couple to one of the plurality of stators. The first and second attachment interfaces are spaced from each other such that when the fittings are coupled to the duct ring and the plurality of stators, all or substantially all of each of the plurality of stators are located aft of the trailing edge of the duct ring.

    BONDED SKINS FOR DUCTED-ROTOR AIRCRAFT

    公开(公告)号:US20210139139A1

    公开(公告)日:2021-05-13

    申请号:US16679018

    申请日:2019-11-08

    Abstract: A duct for a ducted-rotor aircraft may include an internal structure and an aerodynamic exterior skin that is adhesively bonded to the internal structure. The skin may include a leading-edge portion disposed at an inlet of the duct and an inner portion disposed along an interior of the duct. The inner portion of the skin may be bonded to the internal structure with a first bondline of adhesive and the leading-edge portion of the skin may be bonded to the inner portion of the skin with a second bondline of adhesive. One or both of the first and second bondlines of adhesive may be of non-uniform thickness to take up tolerance stackups between the inner portion of the skin, the leading-edge portion of the skin, and the internal structure.

    FITTING PROVIDING MOTOR STRUCTURE AND STATOR SUPPORT

    公开(公告)号:US20210139131A1

    公开(公告)日:2021-05-13

    申请号:US16679117

    申请日:2019-11-08

    Abstract: A hub assembly for a ducted-rotor aircraft includes a plurality of stator supports, a first integral fitting that attaches to first ends of the stator supports, and a second integral fitting that attaches to second ends of the stator supports. The first fitting includes a plurality of motor attachment portions configured to locate and support a motor of the ducted-rotor aircraft, a plurality of fairing mounts configured to support attachment of an aerodynamic fairing to the hub assembly, and a plurality of stator locators configured to locate respective ones of the plurality of stator supports for attachment to the hub assembly. The first fitting has a body portion with an annular wall that supports the motor attachment portions, the fairing mounts, and the stator locators. The first fitting may be fabricated as a monolith that includes the body portion, motor attachment portions, fairing mounts, and stator locators.

    DUCT FOR DUCTED-ROTOR AIRCRAFT
    19.
    发明申请

    公开(公告)号:US20210139130A1

    公开(公告)日:2021-05-13

    申请号:US16679121

    申请日:2019-11-08

    Abstract: A duct for a ducted-rotor aircraft may include internal structural components such as a spindle that is supported by a fuselage of the aircraft, first and second annular spars that are attached to an end of the spindle, a central hub that supports a motor of the aircraft, a plurality of stators that extend from the central hub to the second spar, and a plurality of ribs that are attached to the first spar and the second spar at respective opposed ends. The spindle may include an attachment interface to which the first and second spars are attached. The attachment interface may be disposed at the second end of the spindle. The attachment interface may define first and second arc-shaped planar surfaces to which the first and second spars, respectively, are attached.

    SPAR FOR DUCTED-ROTOR AIRCRAFT
    20.
    发明申请

    公开(公告)号:US20210101676A1

    公开(公告)日:2021-04-08

    申请号:US16593998

    申请日:2019-10-05

    Abstract: An annular spar for a ducted-rotor of an aircraft may be fabricated from composite material, such as carbon-fiber-reinforced plastic (CFRP). The spar may include an annular plate, a first circumferential flange that extends from an outer edge of the plate, and a second circumferential flange that extends from an inner edge of the plate. The first and second circumferential flanges may taper inwardly toward a center axis of the spar. The spar may be constructed of a plurality of layers of CFRP. One or more of the layers may be fabricated from a single ply of CFRP, and one or more other layers may be fabricated from a plurality of plies of CFRP. The spar may exhibit a coefficient of thermal expansion (CTE) that allows an associated tip gap to remain essentially constant throughout a range of operating temperatures.

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