Abstract:
An improved method for the recovery of heavy oils and bitumen from subterranean formations by the injection thereinto of a mixture of an oxygen-containing gas and steam in which the ratio of free oxygen in the gas to steam is in the range of 0.03 to 0.13 MSCF/bbl.
Abstract:
Solid hydrocarbon materials present in subsurface earth formation such as, for example, the coke like residue remaining in a subterranean tar sand deposit which has previously been exploited by controlled oxidation depletion, is converted to a synthesis gas composition by contacting the solid hydrocarbon material with an oxygen enriched gas or essentially pure oxygen and a moderating fluid such as water, steam or carbon dioxide to control the reaction temperature so as to ensure the generation of carbon monoxide and hydrogen within the formation. The oxygen and steam or carbon dioxide may be injected as a mixture or simultaneously by separate injection means, or oxygen may be injected for intervals of time interrupted by brief periods of carbon dioxide, steam or water injection. The effluent is predominantly gaseous carbon monoxide, hydrogen, and lesser amounts of carbon dioxide and methane and, occasionally liquid hydrocarbons. The mixture of carbon monoxide and hydrogen may be utilized directly as a fuel gas, or may be utilized as feed stock for petro chemical manufacturing processes. Carbon dioxide may be separated from the effluent gaseous mixture and recycled with steam into the formation.
Abstract:
Disclosed is a method for generating steam from water containing high concentrations of particulate matter such as silt, clay, etc., without the need for filtering and otherwise treating the water prior to generation of steam therefrom, especially useful for use in a viscous oil recovery process. The method comprises introducing solid particulate materials such as coarse sand, etc., into a thermal cracking unit such as, for example, that is used in the Lurgi-Ruhrgas process. The solids are heated to a temperature of at least 1400.degree. F., and on contacting the crude, cause cracking of the viscous crude into lighter molecular weight hydrocarbons and form a solid coke-like residue on the sand grain. The sand grains containing the coke residue are transported into a second chamber into which air is injected and the solid coke residue ignited. The carbon coke residue burns, raising the temperature of the sand or other granular solids. A portion of the hot solids are recycled into the thermal cracking unit, and another portion are transported to a steam generator unit into which dirty water, e.g., water containing high concentrations of suspended particulate matters such as sand, clay, silt, etc. is introduced. The rate of hot solids introduction and water injection into the steam generating unit are controlled so as to produce steam of the desired quality for use in a steam injection viscous oil recovery method.
Abstract:
Viscous petroleum may be recovered from viscous petroleum-containing formations such as tar sand deposits in a process employing steam and air or a free oxygen-containing gas in the ratio of 0.05 to 0.65 M.S.C.F. per bbl. and a cyclical injection-production program in which first steam or steam and air are injected and fluids are produced without restriction until live steam is produced at the production well, after which steam and air are injected and production throttled to a value less than 50% and preferably less than 20% until the formation pressure at the production well rises to a value between about 60% to 95% of the steam injection pressure, after which fluid production is permitted without restriction and steam and air injection is reduced to a value less than 50% and preferably less than 20% of the original injection rate. The process should be applied to a formation in which adequate communication exists or in which a communication path is first established. The air and steam in the optimum ratio cause a low temperature, controlled-oxidation reaction in the formation. Optimum results are obtained if the pressurization and drawdown cycles are initiated shortly after the beginning of the steam-air injection program, and the process results in substantially increased oil recovery efficiency at all values of steam pore volumes injected.
Abstract:
Viscous petroleum may be recovered from formations in a process employing steam and a light hydrocarbon, and a cyclical injection-production program comprising repetitive cycles, each comprising three steps. First steam or steam and hydrocarbons are injected and liquids are recovered from the formation without restriction so long as no vapor phase steam production occurs. Next, steam and hydrocarbons are injected and production throttled until the formation pressure at the production well rises to a value between about 60% to 95% of the steam injection pressure, after which fluid production is permitted without restriction and steam and hydrocarbon injection rate is reduced to 50% or less of the original injection rate. The process should be applied to a formation in which adequate communication exists. Suitable hydrocarbons include C.sub.3 through C.sub.12 paraffinic or olefinic hydrocarbons including natural mixture such as naphtha, natural gasoline, etc. Optimum results are obtained if the pressurization and drawdown cycles are initiated shortly after the beginning of the steam-hydrocarbon injection program, and the benefits include substantially increased oil recovery efficiency at all values of steam pore volumes injected, reduced pressure differential, reduced plugging of the communication channel, and production of a preponderance of the viscous petroleum in the form of an oil-in-water emulsion which is easier to handle and to resolve into relatively water-free oil than a water-in-oil emulsion.
Abstract:
Disclosed is method for treating a high permeabiity communication channel between wells for use in a viscous oil recovery method to stabilize fine particulate matter present in the communication channel to prevent movement of fine particles during the oil recovery process. The communication channel is formed by fracturing or sweeping with air followed by introducing a viscous oil displacing medium such as a solvent or steam to desaturate the previously fractured or air swept zone in the formation, converting it into a high permeability channel between wells. In order to stabilize the fine grain sand and other minerals present in the communication channel to prevent migration thereof which results in loss of permeability of the communication channel, the channel is treated with a hydroxy aluminum solution and allowed to age for a period of time sufficient to form crystalline aluminum hydroxide which cements the grains together while maintaining permeability of the communication channel. Thereafter the primary oil recovery fluid, such as steam, may be injected through the stabilized, high permeability communication channel for long periods of time sufficient to heat the portions of the oil saturated formation above or below the channel, and strip viscous petroleum therefrom, so a substantial amount of the oil present within the pattern being subjected to the oil recovery process may be recovered.
Abstract:
Petroleum may be recovered from viscous petroleum-containing formations including tar sand deposits by injecting into the formation a solvent which is liquid at formation conditions and simultaneously therewith injecting a substance which will remain totally gaseous at the pressure and temperature conditions existing within the reservoir. The presence of noncondensible gas in the formation into which solvent is being injected prevents formation of a impremeable bitumen bank which blocks the further flow of fluids through the formation. The gas should be essentially unreactive with the solvent and formation fluids in order to obtain the desired benefits. Examples of suitable gases for the practice of this invention include methane, ethane, nitrogen, carbon dioxide, and mixtures thereof.
Abstract:
Disclosed is a process for recovering petroleum from subterranean, viscous asphaltic or bituminous petroleum-containing formations, including subterranean tar sand deposits. A zone of gas permeability is established in the formation first, such as by fracturing or gas sweeping a section of the formation. Oxidizing gas such as oxygen, air, oxygen enriched air, ozone, or chlorine, or a mixture of steam and an oxidizing gas is introduced into the zone of increased gas permeability to expand the zone and further to cause a reaction to occur between the oxidizing gas and the oxygen-susceptible groups or labile groups associated witn the bituminous or asphaltic petroleum molecules forming acidic or aldehyde groups. Next, a gaseous or liquid alkalinity agent such as ammonia is introduced into the formation to react with the oxidatively pre-treated groups in the bituminous or asphaltic petroleum to form surface active agents or surfactants in situ. Finally, steam or a mixture of steam and an alkalinity agent such as ammonia or steam and air or a mixture of steam, oxidative gas and an excess of ammonia is introduced into the treated zone to recover petroleum. This process may be applied as a push-pull process or it may be applied in a multi well, throughput process. In a preferred embodiment, gaseous ammonia serves as an alkaline agent to neutralize the surface active agents formed in the formation, and also functions as a non-condensable gas to prevent loss of gas permeability as the viscous petroleum is heated in the final stages of the process.