Turbine rotor blade with integral impingement sleeve by additive manufacture

    公开(公告)号:US11242760B2

    公开(公告)日:2022-02-08

    申请号:US16749143

    申请日:2020-01-22

    Abstract: A turbine rotor blade is additively manufactured and includes an airfoil body with a radially extending chamber for receiving a coolant flow, a tip end at a radial outer end of the airfoil body, and a shank at a radial inner end of the airfoil body. The radially extending chamber extends at least partially into the shank to define a shank inner surface. An integral impingement cooling structure is within the radially extending chamber. The integral impingement cooling structure allows an exterior surface of a hollow body thereof to be uniformly spaced from the airfoil inner surface despite the curvature of the chamber. The turbine rotor blade has impingement cooling throughout the blade.

    Additive manufactured object with passage having varying cross-sectional shape

    公开(公告)号:US11192207B2

    公开(公告)日:2021-12-07

    申请号:US16172091

    申请日:2018-10-26

    Abstract: A passage incorporated into an additively manufactured object, the object and a related method are disclosed. The object has an additive manufacture build direction. The passage includes: a first portion aligned along an axis oriented less than approximately 45° from the build direction; and a second portion aligned along an axis oriented greater than approximately 45° from the build direction, the second portion including at least one self-supporting top surface portion including at least one edge aligned no greater than approximately 45° from the build direction. The passage having varying cross-sectional shape along a non-linear length accommodates additive manufacture regardless of build direction.

    PROTECTION SYSTEM WITH GASKET FOR CERAMIC CORE PROCESSING OPERATION AND RELATED METHOD

    公开(公告)号:US20190353248A1

    公开(公告)日:2019-11-21

    申请号:US15983604

    申请日:2018-05-18

    Abstract: A protection system for preventing foreign material from lodging in a channel between and/or damage to adjacent ceramic core features during a core processing operation is disclosed. The system includes a gasket sized and shaped to self-lock within the channel and prevent foreign material from lodging within the channel during the core processing operation. A method may include determining a geometrical characteristic of the channel and adjacent ceramic core feature; fabricating a gasket to fit and self-lock within the channel; positioning the gasket within the channel; and performing the core processing operation. The gasket prevents the foreign material from lodging in the channel, reducing subsequent damage to the ceramic core compared to the channel without the gasket.

    ROTOR BLADE HAVING A FLARED TIP
    16.
    发明申请
    ROTOR BLADE HAVING A FLARED TIP 审中-公开
    带有刀尖的转子叶片

    公开(公告)号:US20160319673A1

    公开(公告)日:2016-11-03

    申请号:US14699321

    申请日:2015-04-29

    Abstract: A rotor blade includes an airfoil having a blade tip and a tip cavity formed at the blade tip. The tip cavity includes a tip cap that is recessed radially inwardly from the tip and surrounded continuously by pressure and suction side walls of the airfoil. The tip cap further includes an aperture that extends through the tip cap and provides for fluid communication between an internal cavity defined within the airfoil and the tip cavity. An exhaust port provides for fluid communication out the tip cavity through one of the pressure side wall, the suction side wall or the trailing edge. A portion of at least one of the suction side wall and the pressure side wall that defines the tip cavity extends obliquely outwardly from the tip cavity with respect to a radial direction.

    Abstract translation: 转子叶片包括具有形成在叶片尖端处的叶片尖端和尖端腔的翼型件。 尖端腔包括从尖端径向向内凹入并且被翼型的压力和吸力侧壁连续围绕的顶盖。 尖端帽还包括一个孔,其延伸穿过顶端帽,并提供在翼型内限定的内腔与尖端腔之间的流体连通。 排气口提供通过压力侧壁,吸力侧壁或后缘中的一个流体连通出口腔。 限定尖端腔的吸入侧壁和压力侧壁中的至少一个的一部分相对于径向方向从尖端腔倾斜向外延伸。

    ROTOR BLADE HAVING A FLARED TIP
    17.
    发明申请
    ROTOR BLADE HAVING A FLARED TIP 审中-公开
    带有刀尖的转子叶片

    公开(公告)号:US20160319672A1

    公开(公告)日:2016-11-03

    申请号:US14699308

    申请日:2015-04-29

    CPC classification number: F01D5/20 F05D2250/314 F05D2250/324 F05D2250/713

    Abstract: A rotor blade includes an airfoil having a blade tip and a tip cavity formed at the blade tip. The blade tip defines a radially outer surface of the airfoil. The tip cavity includes a tip cap that is recessed radially inwardly from the tip and surrounded by pressure and suction side walls of the airfoil. The tip cap is in fluid communication with an internal cavity defined within the airfoil. A portion of at least one of the suction side wall or the pressure side wall that defines the tip cavity extends obliquely outwardly from the tip cavity. A plurality of slots is defined in at least one of the suction side wall or the pressure side wall along the radially outer surface proximate to the trailing edge of the airfoil.

    Abstract translation: 转子叶片包括具有形成在叶片尖端处的叶片尖端和尖端腔的翼型件。 叶片尖端限定翼型件的径向外表面。 尖端腔包括从尖端径向向内凹入并被翼型的压力和吸力侧壁包围的顶盖。 顶盖与限定在翼型内的内部空腔流体连通。 限定尖端腔的吸入侧壁或压力侧壁中的至少一个的一部分从尖端腔倾斜向外延伸。 吸入侧壁或压力侧壁中的至少一个沿着靠近翼型的后缘的径向外表面限定多个狭槽。

    ADDITIVELY MANUFACTURED OBJECT USING MASK OVER OPENING FOR COATING

    公开(公告)号:US20220118514A1

    公开(公告)日:2022-04-21

    申请号:US17073565

    申请日:2020-10-19

    Abstract: An additively manufactured (AM) object may include a body including an opening in an exterior surface thereof, the opening having a shape and a first area at the exterior surface of the body. A mask may be positioned over the opening. The mask has the shape of the opening and a second area that is larger than the first area so as to overhang the exterior surface of the body about the opening. A plurality of support ligaments couple to the mask and the exterior surface of the body at a location adjacent to the opening to support a portion of the mask. A coating can be applied to the object, and the mask removed. The final AM object includes a plurality of ligament elements extending from the exterior surface of the body and through the coating adjacent the opening, each ligament element at least partially surrounded by the coating.

    Sacrificial plug system
    20.
    发明授权

    公开(公告)号:US11174738B1

    公开(公告)日:2021-11-16

    申请号:US16868165

    申请日:2020-05-06

    Abstract: Aspects of the embodiments set forth a sacrificial plug system including a component having a surface and at least one cooling hole in the surface; a sacrificial plug integrally formed with the component and integrally formed in the at least one cooling hole, where the sacrificial plug includes a top portion; a cover portion; and a bottom portion, the bottom portion integrally formed, engaged to, and connected to at least one cooling hole. The sacrificial plug system also includes at least one connective member integrally formed with the bottom portion of the sacrificial plug and integral with an inner wall of each respective at least one cooling hole; each at least one connective member being severable from the respective inner wall when a force is applied to the top portion, thus permitting the sacrificial plug to be removed from the at least one respective cooling hole.

Patent Agency Ranking