摘要:
A plurality of segmented chips are reinforced by applying an adhesive to the circumferentially opposite end portions thereof, and the adjoining segmented chips adjoining in the circumferential direction are adhered to the circumferential surface of a disc-like core with the adhesives at the circumferentially opposite end portions being not jointed with each other. Thus, the segmented chips can be prevented from being loaded with an unnatural force even when the disc-like core with the segmented chips adhered thereto expands and contracts radially due to thermal expansion and thermal contract. Thereby, expansion and contraction of the disc-like core do not impose a compression stress or the like on adhesives situated between adjoining segmented chips.
摘要:
A grinding wheel for use in a grinding machine, wherein a plurality of grinding tips are bonded on the periphery of a wheel core having a disk-like shape using a bond which forms a bonding layer between the wheel core and the grinding tips. The grinding wheel is further provided with means for preventing coolant from entering inside of the abrasive layer and/or bonding layer, thereby preventing the bonding layer from being swelling by the coolant. In a first embodiment, the preventing means is composed of rubber layers formed on the both side surfaces of the grinding wheel at the places corresponding to the radial position of the bonding layer. In another embodiment, the preventing means is composed of water-repellant material capable of repelling water. Such material is composed of silicon or fluorine resin and is soaked into the grinding tips.
摘要:
First and second end surface truing sections are formed by protruding cylindrical first and second base bodies from opposite end surfaces of a disc-like base of an opposite end surface truing tool in the axial direction thereof and by providing on the external surface of the first base body and the internal surface of the second base body first and second abrasive grain layers in which numerous diamond abrasive grains are adhered with bond material. The rotational axis of the opposite end surface truing tool is inclined relative to the rotational axis of the grinding wheel within almost the same plane at a predetermined inclination angle. By moving the opposite end surface truing tool toward the rotational axis of the grinding wheel, the first and second abrasive grain layers respectively true the grinding surfaces at the opposite ends of the grinding wheel under almost the same condition to sharp grinding surfaces having moderate ruggedness, as they go ahead of the first and second base bodies to be backed up thereby. Consequently, it can be realized to true the grinding surfaces at the opposite ends of the grinding wheel under almost the same condition to the sharp grinding surfaces having the moderate ruggedness.
摘要:
First and second end surface truing sections are formed by protruding cylindrical first and second base bodies from opposite end surfaces of a disc-like base of an opposite end surface truing tool in the axial direction thereof and by providing on the external surface of the first base body and the internal surface of the second base body first and second abrasive grain layers in which numerous diamond abrasive grains are adhered with bond material. The rotational axis of the opposite end surface truing tool is inclined relative to the rotational axis of the grinding wheel within almost the same plane at a predetermined inclination angle. By moving the opposite end surface truing tool toward the rotational axis of the grinding wheel, the first and second abrasive grain layers respectively true the grinding surfaces at the opposite ends of the grinding wheel under almost the same condition to sharp grinding surfaces having moderate ruggedness, as they go ahead of the first and second base bodies to be backed up thereby. Consequently, it can be realized to true the grinding surfaces at the opposite ends of the grinding wheel under almost the same condition to the sharp grinding surfaces having the moderate ruggedness.
摘要:
A dressing apparatus for dressing an electroplated grinding wheel by crushing the top portions of the abrasive grains thereof. The abrasive grains are diamond grains or CBN grains. A role made of ceramics, or a ferrous role holding diamond grains on its outer periphery is used for crushing the abrasive grains. The grinding wheel is rotated in one direction and the role is rotated in the opposite direction so that the difference in surface speed between the role and the grinding wheel becomes substantially zero. The role is then advanced toward the grinding wheel to crush the top portions of the abrasive grains, so that the heights of the abrasive grains are roughly equalized, and many sharp cutting edges are formed at the top portions of the abrasive grains.
摘要:
In a manufacturing method for a grinding wheel in which a plurality of wheel chips each composed of an abrasive grain layer containing superabrasive grains and a foundation layer are adhered to a core attached to a wheel spindle carried by a wheel head of a grinding machine to be drivingly rotatable about a rotational axis and in which a grinding surface formed on the abrasive grain layers grinds a workpiece, drivingly rotatably supported by a workpiece support device of the grinding machine, in contact at a grinding point, the method forms green wheel chips each having opposite ends in a wheel circumferential direction inclined relative to the wheel circumferential direction, bakes the green wheel chips to form baked wheel chips, and adheres the plurality of baked wheel chips to the core so that an oblique groove is formed between adjoining abrasive grain layers.
摘要:
In a manufacturing method for a grinding wheel in which a plurality of wheel chips each composed of an abrasive grain layer containing superabrasive grains and a foundation layer are adhered to a core attached to a wheel spindle carried by a wheel head of a grinding machine to be drivingly rotatable about a rotational axis and in which a grinding surface formed on the abrasive grain layers grinds a workpiece, drivingly rotatably supported by a workpiece support device of the grinding machine, in contact at a grinding point, the method forms green wheel chips each having opposite ends in a wheel circumferential direction inclined relative to the wheel circumferential direction, bakes the green wheel chips to form baked wheel chips, and adheres the plurality of baked wheel chips to the core so that an oblique groove is formed between adjoining abrasive grain layers.
摘要:
A rotary diamond dresser, with a V-groove circumferentially formed around a heavily abraded high load part of the circumference of a circular dressing body. A plurality of octahedral diamond grains are sequentially set along the V-groove of the circular dressing body such that the oriented crystal surfaces of each diamond grain are bonded to the respective surfaces of the V-groove. A plurality of small-sized diamond grains, other than the octahedral diamond grains, are secured to the surface of the circumference of the dressing body, other than the high load part. The oriented crystal surfaces of the octahedral diamond grains and the small-sized diamond grains are formed to make respective contact surfaces that contact and dress a grinding wheel. Thus, the rotary diamond dresser, which is easily produced, has excellent abrasion resistance, and is low-priced.
摘要:
A grinding wheel comprising abrasive grains, a bonding material for bonding the abrasive grains, and grain clusters of accumulated filler grains having a size smaller than the abrasive grains. The grinding wheel may be a vitrified grinding wheel, and in this case, chromium oxide having good affinity with the vitrified bonding material may be used as the filler grains.
摘要:
In a grinding wheel for use in a grinding machine, a plurality of grinding tips are bonded on the outer peripheral surface of a wheel core having a disk-like shape by bond. On both side surfaces of the wheel core are formed with depressions continuous with the outer peripheral surface of the wheel core. Bond is filled between the outer peripheral surface and the grinding chips, and filled in the depressions of the wheel core to form a bonding layer. Namely, the bonding layer has side portions which extends along both side surfaces of the wheel core in a radial direction.