Wet granulation for manufacture of thermal insulation material

    公开(公告)号:US11226153B2

    公开(公告)日:2022-01-18

    申请号:US17042300

    申请日:2018-04-10

    Abstract: An appliance cabinet includes a structural envelope having an exterior surface and an interior surface that defines an insulating cavity, wherein the insulating cavity defines an at least partial vacuum. A plurality of silica-based agglomerates are disposed within the insulating cavity, wherein each agglomerate of the plurality of silica-based agglomerates includes silica-based powder insulation material that is water-densified and is at least substantially free of a material binder. A secondary insulation material is disposed within interstitial spaces defined between the plurality of silica-based agglomerates, wherein the plurality of silica-based agglomerates defines an interior structure that resists inward compressive forces exerted as a result of the at least partial vacuum defined within the insulating cavity.

    PROCESSING OF CORE MATERIAL IN A VACUUM INSULATED STRUCTURE

    公开(公告)号:US20210372690A1

    公开(公告)日:2021-12-02

    申请号:US17272695

    申请日:2018-09-05

    Abstract: A filling system for a vacuum insulated structure is provided having a powder processor including a hopper having an inner hopper wall and an outer hopper wall. The filling system also includes a vacuum insulated structure having a liner positioned inside a wrapper, a trim breaker coupling an outer liner edge and an outer wrapper edge to form a shell defining an internal cavity with at least one gas permeable feature positioned in the internal cavity configured to help apply a vacuum. A loading port is positioned on a surface of the shell. The powder processor loads the shell with a heated and at least partially degassed vacuum insulation material through the loading port while a vacuum is applied to the shell through the at least one gas permeable feature.

    WET GRANULATION FOR MANUFACTURE OF THERMAL INSULATION MATERIAL

    公开(公告)号:US20250044021A1

    公开(公告)日:2025-02-06

    申请号:US18921774

    申请日:2024-10-21

    Abstract: An appliance cabinet includes a structural envelope having an exterior surface and an interior surface that defines an insulating cavity, wherein the insulating cavity defines an at least partial vacuum. A plurality of silica-based agglomerates are disposed within the insulating cavity, wherein each agglomerate of the plurality of silica-based agglomerates includes silica-based powder insulation material that is water-densified and is at least substantially free of a material binder. A secondary insulation material is disposed within interstitial spaces defined between the plurality of silica-based agglomerates, wherein the plurality of silica-based agglomerates defines an interior structure that resists inward compressive forces exerted as a result of the at least partial vacuum defined within the insulating cavity.

    WET GRANULATION FOR MANUFACTURE OF THERMAL INSULATION MATERIAL

    公开(公告)号:US20220090850A1

    公开(公告)日:2022-03-24

    申请号:US17545026

    申请日:2021-12-08

    Abstract: An appliance cabinet includes a structural envelope having an exterior surface and an interior surface that defines an insulating cavity, wherein the insulating cavity defines an at least partial vacuum. A plurality of silica-based agglomerates are disposed within the insulating cavity, wherein each agglomerate of the plurality of silica-based agglomerates includes silica-based powder insulation material that is water-densified and is at least substantially free of a material binder. A secondary insulation material is disposed within interstitial spaces defined between the plurality of silica-based agglomerates, wherein the plurality of silica-based agglomerates defines an interior structure that resists inward compressive forces exerted as a result of the at least partial vacuum defined within the insulating cavity.

    WET GRANULATION FOR MANUFACTURE OF THERMAL INSULATION MATERIAL

    公开(公告)号:US20210018254A1

    公开(公告)日:2021-01-21

    申请号:US17042300

    申请日:2018-04-10

    Abstract: An appliance cabinet includes a structural envelope having an exterior surface and an interior surface that defines an insulating cavity, wherein the insulating cavity defines an at least partial vacuum. A plurality of silica-based agglomerates are disposed within the insulating cavity, wherein each agglomerate of the plurality of silica-based agglomerates includes silica-based powder insulation material that is water-densified and is at least substantially free of a material binder. A secondary insulation material is disposed within interstitial spaces defined between the plurality of silica-based agglomerates, wherein the plurality of silica-based agglomerates defines an interior structure that resists inward compressive forces exerted as a result of the at least partial vacuum defined within the insulating cavity.

    MICROSPHERE-BASED INSULATING MATERIALS FOR USE IN VACUUM INSULATED STRUCTURES

    公开(公告)号:US20210002162A1

    公开(公告)日:2021-01-07

    申请号:US17040725

    申请日:2018-04-09

    Abstract: A low-density insulating material for use in a vacuum insulated structure for an appliance includes a plurality of microspheres that includes a plurality of leached microspheres. Each leached microsphere has an outer wall and an interior volume. The outer wall has a hole that extends through the outer wall and to the interior volume. A binder engages outer surfaces of the plurality of leached microspheres, wherein the binder cooperates with the plurality of leached microspheres to form at least one microsphere aggregate. The interior volume of each leached microsphere defines an insulating space that includes an insulating gas. The insulating space of each leached microsphere is at least partially defined by the binder.

    Method and structure for improved insulation and filler materials

    公开(公告)号:US11280441B2

    公开(公告)日:2022-03-22

    申请号:US16758605

    申请日:2017-12-18

    Abstract: The disclosure provides for a method for preparing a vacuum insulated panel. The method comprises forming an internal cavity between a liner and a wrapper and preparing filler material to be disposed in the internal cavity. The filler material comprises a first part and a second part. Preparing the filler material comprises treating a surface of the first part, wherein the treating prepares the surface to receive a coating comprising a first charge. The preparing further comprises coating the surface of the first part with a chemical comprising a first charge. The coating forms a first surface charge on the surface of the first part. The method further comprises mixing the first part with the second part forming the filler material. The second part comprises a material having a second surface charge opposite the first surface charge.

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