Abstract:
An electronic control system for use with hydraulic press brakes to provide compensation for material spring back to accurately produce a desired bend angle in the work piece. The ram force and flank angle of the work piece are monitored during the forming cycle to calculate the theoretical unloading curve of the work piece. Intersection of the plastic portion of the work piece force-angle curve with the theoretical unloading curve provides a calculated point of ram reversal resulting in the desired bend angle. The system compensates for changes in springback resulting from changes in material properties from one work piece to the next.
Abstract:
The invention relates to a lower tool (1) having a longitudinal-offset measuring device (2), which lower tool (1) is part of a bending tool arrangement for use in a bending press. The lower tool (1) has a tool body (3) having a longitudinal extension (4), in which longitudinal extension (4) a bending recess (5) is provided. The bending recess (5) extends from an upper flat side (6) of the tool body (3) into the latter and is formed at least by two contact surfaces (7). The transition from the upper flat side (6) into the bending recess (5) forms a contact edge (8), which contact edge (8) forms a contact line (9) in the longitudinal extension (4). A sensor (10) for determining a longitudinal offset (18) is arranged in the region of the contact line (9), wherein a sensing portion (11) of the sensor (10) is oriented in the direction of a metal sheet (16) to be bent.
Abstract:
A machine tool for bending a workpiece by clamping the workpiece with a die and a punch is configured to: distinguish a material characteristic of the workpiece as an actual value and a nominal value; determine an actual material characteristic during an machining operation and re-calculate an operation target value suitable for the workpiece; and bend the workpiece by operating the punch in accordance with the suitable operation target value thus re-calculated.
Abstract:
The invention concerns a bending angle measuring device (23), which has an illumination device (25) with at least one light source (26), and an optical means of detection (29) with a light-detecting surface (30). On the bending angle measuring device (23) is arranged at least one axisymmetric body (32) with a reflecting surface (33), wherein a central axis (34) of the axisymmetric body (32) is arranged such that it is aligned parallel to the bending edge, wherein a first light beam (37 transmitted by the illumination device (25) is reflected from the sheet metal part (4) and as a second light beam (39) is directed onto the axisymmetric body (32), and the second light beam (39) is reflected on the axisymmetric body (32), and as a third light beam (40) is directed onto the optical means of detection (29), in particular onto its light-detecting surface (30).
Abstract:
The invention relates to a bending machine (1) for bending a sheet metal workpiece (2), comprising at least three bending punches (4,5,6) which respectively have working edges (7,8,9) which are aligned parallel with one another. Relative to an initial plane (3) in which a bend section (10) to be made in the sheet metal workpiece (2) lies, the first and the second bending punch (4,5) are positioned on one side and the third bending punch (6) is positioned on the opposite side of the initial plane (3). The working edge (9) of the third bending punch (6) is displaceable between the working edges (7,8) of the first and second bending punches (4,5). The third bending punch (6) has at least one rotary and one translatory degree of freedom in a reference plane oriented at a right, angle to a working edge (7,8,9). The second bending punch (5) has three degrees of freedom in the reference plane (19).
Abstract:
A machine tool for bending a workpiece by clamping the workpiece with a die and a punch is configured to: distinguish a material characteristic of the workpiece as an actual value and a nominal value; determine an actual material characteristic during an machining operation and re-calculate an operation target value suitable for the workpiece; and bend the workpiece by operating the punch in accordance with the suitable operation target value thus re-calculated.
Abstract:
A method of bending sheet metal uses a test work piece of the same thickness and material as a finished piece. The test piece is bent into an angled form having an interior angle of any size. The interior angle is measured as are the height of each exterior edge above its opposite leg and the height of the apex of the angled form. Using these measurements, the interior radius of the angled form can be calculated as can the inner and outer lengths of the legs. Using these values the depth of a neutral line, which will have the same length in a work piece whether bent or not, can be determined. Once the depth of the neutral line has been calculated, a bend deduction for the final work piece may be determined and thus the required starting length is determined for any desired interior angle or leg lengths.
Abstract:
A numerical control device for a bending machine includes a keyboard, a memory and a processor. The memory stores one or more groups of data, each containing bending conditions, a bend angle and at least one penetration depth. The memory further stores program instructions for searching whether data input with the keyboard is stored in the memory, in a same group of data, and that sends a signal to the bending machine so that the bending machine peforms bending according to the penetration depth included in the group of data. The processor that executes said program instructions.
Abstract:
The numeral control device for a bending machine comprises means for inputting, as input data, a desired bend angle and bending conditions or criteria, means for storing groups of data, each containing bending conditions, a bend angle and a penetration depth, and means for searching whether the input data is stored in the memory means, in the same group of data. Moreover, means are provided for transmitting a signal representative of a penetration depth included in the group of data stored in the memory means, or for transmitting a signal for controlling the bending machine according to this penetration depth.
Abstract:
A method for indirect detecting of folding angles (.beta.) of a metal sheet (4) during the folding by a folding machine (1) which has a punch (2), and a die (3) provided with a depressed seat (5) is disclosed. The folding angle (.beta.) is obtained by algebraic summing of an angle (.alpha.) formed by adjacent two walls (10, 10, 13, 13, 13a, 13b) of the punch (2) or the seat (5) and each angle (.alpha.1, .alpha.2) between a portion (7, 8, 8a) of the metal sheet (4) and the said wall. The angles (.alpha.1, .alpha.2) formed between the said portion (7, 8, 8a) and each wall (10, 13, 13a, 13b) are calculated by using the measurements of the distances (D1, D2, D3, D4) from the wall to the portion measured at desired two points on the wall. The distances are detected by a device such as differential transformers (18, 19, 20) and pneumatic gauges (50, 51, 52, 53, 54, 55) incorporated in the punch (2) or the die (3). The angle (.beta., .beta.1, .beta.2) once achieved is calculated during the folding operation after elastic restoring of the metal sheet has been caused. If the angle calculated is less than the desired, a supplementary folding is carried out to achieve a precise folding angle. The whole folding is carried out by a single folding operation without requiring a second positioning of the metal sheet.