Abstract:
An apparatus and method for inspecting wafers at a reclaim factory is described. Embodiments of the invention describe an apparatus in which a wafer ID and wafer thickness may be simultaneously measured. A wafer is placed onto a sloped surface and positioned by aligning a notch in the wafer with a pin located on the surface, and by propping the wafer against a pair of laterally opposite restraints. In one embodiment, a foot-switch is used to trigger the simultaneous wafer ID and wafer thickness measurements.
Abstract:
A method for reclaiming a wafer is described. Embodiments of the invention describe a method in which an analytical measurement of a wafer surface is performed in order to determine a wafer type of the wafer. In an embodiment an XRF measurement is performed to determine the composition of a film disposed over a surface of the wafer. The XRF results are correlated with a wafer type. The wafer is then stripped in accordance with the wafer type.
Abstract:
A low-k dielectric layer having a composition of silicon, oxygen and carbon, and optionally hydrogen, is removed from a test or production wafer to refresh the wafer. The low-k dielectric layer is removed by immersing a surface of the low-k dielectric layer in a first etching solution having a first composition that is believed to break the Si—O bonds in the dielectric layer; and immersing the surface of the low-k dielectric layer in a second etching solution having a second composition that is believed to break the Si—C bonds in the low-k dielectric layer.
Abstract:
Test substrates used to test semiconductor fabrication tools are reclaimed by reading from a database the process steps performed on each test substrate and selecting a reclamation process from a plurality of reclamation processes. The reclamation process can include crystal lattice defect or metallic contaminant reduction treatments for reclaiming each test substrate. Each test substrate is sorted and placed into a group of test substrates having a common defect or contaminant reduction treatment assigned to the test substrates of the group. Additional features are described and claimed.
Abstract:
A low-k dielectric layer having a composition of silicon, oxygen and carbon is removed from a wafer. The low-k dielectric layer is removed by exposing a surface of the low-k dielectric layer to an oxygen-containing gas to oxidized the surface. The oxidized surface is immersed in an etching solution having HF and H2SO4 to etch the low-k dielectric layer. The etched surface is exposed to at least one of (i) an etching solution having H2SO4 and H2O2, and (ii) an RF or microwave energized oxygen-containing gas, to remove the low-k dielectric layer from the wafer.
Abstract translation:从晶片去除具有硅,氧和碳组成的低k电介质层。 通过将低k电介质层的表面暴露于含氧气体以氧化表面来去除低k电介质层。 将氧化的表面浸入具有HF和H 2 SO 4 S 4的蚀刻溶液中以蚀刻低k电介质层。 蚀刻表面暴露于(i)具有H 2 SO 4 H 2和H 2 O 2 O 2的蚀刻溶液中的至少一种 和(ii)RF或微波激发的含氧气体,以从晶片去除低k电介质层。
Abstract:
The present invention provides exemplary cluster tool systems and methods for processing wafers, such as semiconductor wafers. One method includes providing (710) a wafer having initial thickness variations between two wafer surfaces. The wafer is subjected to grinding (720), polishing (730) and cleaning (740) processes. The wafer is thereafter transferred (750) to a wafer processing chamber to undergo device formation processes (760-780). The wafer processing steps may be undertaken in a series of process modules of sufficiently small size to permit their use in a circuit device fabrication facility. The in-fab processing of wafers reduces the number of process steps, cost and time typically associated with wafer processing prior to device formation thereon.