Abstract:
A method for making a semiconductor device with integrated CMOS circuitry and RF circuitry fabricated over a semiconductor wafer, and a semiconductor device with integrated CMOS circuitry and RF circuitry fabricated over a semiconductor wafer is provided. The method includes forming a lower metallization layer and a lower dielectric layer over the lower metallization layer. A metallization line is formed over the lower dielectric layer with an upper dielectric layer over the metallization line. An upper metallization layer is then formed over the upper dielectric layer. After this is completed, oxide spacers are formed along the sides of the lower dielectric layer, the metallization line, and the upper dielectric layer. Finally, an encapsulating metallization layer is formed over the oxide spacers such that the lower metallization layer, the upper metallization layer and the encapsulating metallization layer define an outer shield and the metallization line defines an inner conductor of an RF line.
Abstract:
A method of using polish stop film to control dishing during copper chemical mechanical polishing. In one embodiment, the method comprises several steps. One step involves depositing a polish stop layer above a metal layer disposed on a semiconductor wafer. Another step involves placing the semiconductor wafer onto a polishing pad of a chemical mechanical polishing machine. A further step involves removing the metal layer of the semiconductor wafer and also preferentially removing the polish stop layer using a chemical mechanical polishing process. The benefit of the polish stop layer is to prevent dishing of the metal layer within the trench. Another step involves ceasing the chemical mechanical polishing process when the metal layer is removed from desired areas of the semiconductor wafer and the semiconductor wafer is substantially planar.
Abstract:
A system for film thickness sample assisted surface profilometry. The sample assisted surface profilometry system of the present invention is utilized to determine an absolute topography variation of a surface of a layer of an integrated circuit with respect to the surface of an underlying layer of known height orientation. The present invention is comprised of a thickness measurement tool for measuring a thickness of the layer at sample points. The thickness measurement tool measures a thickness sample, wherein the thickness sample characterizes the thickness of the layer over the known layer. A surface profilometry tool is coupled to the thickness measurement tool to receive the thickness measurements of the sample points. The surface profilometry tool is utilized to measure relative topography variations of the surface of the layer. The surface profilometry tool then determines absolute height variations of the surface of the layer based on the absolute height reference plane and relative height variations. This information is used to determine a maximum absolute height variation of the topography of the surface of the layer.
Abstract:
A method and apparatus for detecting the presence of gaseous impurities, notably oxygen, in a gas mixture that flows over an IC wafer in an etcher during the etching process. The method is based upon the discovery that the ratio of the etch rate of spin-on-glass material to the etch rate of other materials, such as plasma-enhanced chemical vapor deposition (PECVD oxide) materials, varies in a predictable manner with the amount of oxygen contaminating the gas mixture. The standard ratio, in the absence of oxygen, is determined for a given set of processing conditions by first etching an SOG wafer, then etching a PECVD oxide material wafer, measuring the amount of material etched in each case, and from that calculating the respective etch rates, and finally taking the ratio of the two calculated etch rates. This standard ratio is used as the benchmark for future tests. When a production run is to be conducted on a new material, the above procedure is repeated when the equipment is otherwise ready for the run, and the new calculated etch rate ratio is compared with the standard ratio. If they are substantially equal, this indicates a lack of oxygen contamination. If the ratio has changed, and other processing conditions have been taken into account (such as RF power and temperature), this indicates the presence of impurities in the gas mixture, and hence probably a leak in the system, or contamination of the gas source itself. In IC manufacturing, the production run is then typically stopped to correct the problem. Calibration data can be generated in advance to determine by how much to adjust the etching time, given a particular measured ratio that is not the same as the standard ratio. The system may be automatically controlled by a computer that calculates the corrected etching time based upon the measured ratio of the respective etch rates of SOG and the PECVD oxide material.