Abstract:
A process (10) for the preparation and conversion of synthesis gas includes reforming a feed gas (34) comprising methane in a reforming stage (18) to produce synthesis gas (46) which includes hydrogen and carbon monoxide. Some of the hydrogen and carbon monoxide is converted to a Fischer-Tropsch product (48) in a Fischer-Tropsch hydrocarbon synthesis stage (24). A tail gas (52), including unreacted hydrogen and carbon monoxide, methane and carbon dioxide, is separated from the Fischer-Tropsch product (48). In a tail gas treatment stage (28,30), the tail gas (52) is treated by reforming the methane in the tail gas (52) with steam (66) and removing carbon dioxide to produce a hydrogen rich gas (56). The tail gas treatment stage (28,30) may be either a combined tail gas treatment stage (28,30) or a composite tail gas treatment stage. The carbon dioxide from the tail gas treatment stage (28,30) is fed to the reforming stage (18).
Abstract:
An installation for producing liquid and, optionally, gaseous products from gaseous reactants. The installation has a reactor vessel having a vertically extending slurry bed zone; a first gas inlet in the vessel at a low level within the slurry bed zone for introducing gaseous reactants; a second gas inlet in the vessel at a level within the slurry bed zone which is above the first gas inlet for introducing recycled gas, the second gas inlet in the vessel being above the lower 20% of the vertical height of the slurry bed zone; a gas outlet in the vessel above the slurry bed zone, for withdrawing gas from a head space above the slurry bed zone and a liquid outlet in the vessel within the slurry bed zone, for withdrawing liquid product from the vessel.
Abstract:
This invention relates to methods of minimizing catalyst degradation during the handling of a catalyst used in a slurry phase reactor. The methods include catalyst handling steps such as catalyst loading into a slurry phase reactor, slurry phase reactor start-up, slurry phase reactor shut-down, and slurry phase reactor unloading when catalyst reloading is envisaged. In the method of loading the slurry phase reactor, a slurry of wax and catalyst is formed in a loading vessel. Clean molten wax is formed in the reactor, syngas is pumped through the clean molten wax in the reactor, and the slurry from the loading vessel is transferred to the reactor.