摘要:
A layer of mixed-resistance structured packing includes: a first structured packing having a first packing resistance; and a second structured packing generally horizontally adjacent the first structured packing, the second structured packing having a second packing resistance different than the first packing resistance. The layer of mixed-resistance structured packing is used in exchange columns for exchanging heat and/or mass between a first phase and a second phase in processes such as cryogenic air separation. Use of the layer of mixed-resistance structured packing reduces HETP (height equivalent to a theoretical plate) in the exchange columns and processes. A method also is provided for assembling the layer of mixed-resistance structured packing in an exchange column.
摘要:
A structured packing is disclosed. The structured packing has a plurality of packing elements stacked together as "building blocks" to provide the packing for an exchange column. Each packing element comprises a polyhedron (e.g., a cube) having a plurality of edges formed by elongated rods. At least one transfer sheet is disposed within the polyhedron (e.g., a cube), wherein the first end of each transfer sheet connects to a different edge of the polyhedron and the second end of each transfer sheet connects to another edge of the polyhedron. In one embodiment, the intersection of the transfer sheets forms two pyramids within the cube-shaped packing element, the bases of the pyramids being opposite sides of the cube and the apices of the pyramids intersecting substantially at the center of the cube. In the preferred embodiment, at least one side of each pyramid is open and the other sides of the pyramids formed by the intersecting transfer sheets provide flow surfaces within the packing element. The elements allow great flexibility in the manner and relative orientations in which the elements can be packed together, allowing great design freedom to manufacturers and users of exchange columns.
摘要:
The present invention provides for a structured packing element, the element being corrugated with corrugations which form alternating peaks and troughs across the element, the corrugations having a longitudinal axis, the element having at least one band of first fluting at an angle between 0.degree. and 180.degree. to the longitudinal axis of the corrugations and at least one band of second fluting at an angle between 0.degree. and 180.degree. to the longitudinal axis of the corrugations, the first fluting being at an angle greater than zero to the second fluting. The element preferably has a plurality of holes through the element. The foregoing structured packing is suited for use in processes requiring a contact device for accomplishing mass and/or heat transfer. The foregoing structured packing is particularly suited for a cryogenic air separation process comprising contacting vapor and liquid countercurrently in at least one distillation column containing at least one mass transfer zone wherein liquid-vapor contact is established by at least one structured packing element.
摘要:
A divided wall exchange column includes a dividing wall strengthened by stiffening members and/or a double wall design to better withstand pressure differentials and minimize temperature differentials. When a double wall is used, cost of manufacture and installation is minimized by reducing the manufacturing tolerances required while providing a design robust in construction, installation, and operation. When structured packing is used, the stiffening members, combined with positioning the layers of packing at preferred angles relative to the dividing wall, result in minimal interference with the heat and/or mass transfer process while minimizing the complexity of manufacture and construction of the packing. Further, by positioning the top layer of structured packing at other preferred angles relative to the dividing wall, a simplified liquid distributor design may be used in the divided wall exchange column while the layers below may still be orientated as described above with all the associated benefits.
摘要:
A divided wall exchange column includes a dividing wall strengthened by stiffening members and/or a double wall design to better withstand pressure differentials and minimize temperature differentials. When a double wall is used, cost of manufacture and installation is minimized by reducing the manufacturing tolerances required while providing a design robust in construction, installation, and operation. When structured packing is used, the stiffening members, combined with positioning the layers of packing at preferred angles relative to the dividing wall, result in minimal interference with the heat and/or mass transfer process while minimizing the complexity of manufacture and construction of the packing. Further, by positioning the top layer of structured packing at other preferred angles relative to the dividing wall, a simplified liquid distributor design may be used in the divided wall exchange column while the layers below may still be orientated as described above with all the associated benefits.
摘要:
An assembly in an exchange column includes a plurality of generally vertically adjacent layers of structured packing. Each layer includes a plurality of generally horizontally adjacent structured packing elements, each of which has an upper edge and a lower edge. Each layer has a top having a plurality of the upper edges and a bottom having a plurality of the lower edges. In a first layer of packing at least one of the upper edge and the lower edge is modified on at least one element. In a second layer of the packing, located vertically adjacent the first layer, the upper edges and the lower edges are unmodified on substantially all of the elements, whereby one of the unmodified upper edge and the unmodified lower edge on at least one of the elements in the second layer is adjacent one of the modified edges in the first layer.
摘要:
An assembly in an exchange column includes a plurality of generally vertically adjacent layers of structured packing. Each layer includes a plurality of generally horizontally adjacent structured packing elements, each of which has an upper edge and a lower edge. Each layer has a top having a plurality of the upper edges and a bottom having a plurality of the lower edges. In a first layer of packing at least one of the upper edge and the lower edge is modified on at least one element. In a second layer of the packing, located vertically adjacent the first layer, the upper edges and the lower edges are unmodified on substantially all of the elements, whereby one of the unmodified upper edge and the unmodified lower edge on at least one of the elements in the second layer is adjacent one of the modified edges in the first layer.
摘要:
A structured packing element has at least one edge adapted to intermesh with an edge of at least one other structured packing element. The structured packing elements may be used in a packed section in an exchange column which includes: a first layer of structured packing including a first structured packing element having an upper edge adapted to intermesh with a generally vertically adjacent lower edge of a second structured packing element; and a second layer of structured packing located above the first layer of structured packing, the second layer including the second structured packing element having the lower edge adapted to intermesh with the generally vertically adjacent upper edge of the first structured packing element. The upper edge of the first structured packing element intermeshes with the lower edge of the second structured packing element.
摘要:
A structured packing element has at least one edge adapted to intermesh with an edge of at least one other structured packing element. The structured packing elements may be used in a packed section in an exchange column which includes: a first layer of structured packing including a first structured packing element having an upper edge adapted to intermesh with a generally vertically adjacent lower edge of a second structured packing element; and a second layer of structured packing located above the first layer of structured packing, the second layer including the second structured packing element having the lower edge adapted to intermesh with the generally vertically adjacent upper edge of the first structured packing element. The upper edge of the first structured packing element intermeshes with the lower edge of the second structured packing element.
摘要:
Horizontal structured packing utilizing horizontal panels or horizontal corrugated foils arranged in a crisscrossing pattern are disclosed together with methods for manufacturing and assembling the horizontal structured packing in an exchange column. In one embodiment, the structured packing comprises at least one first layer in a generally horizontal first plane and at least one second layer in a generally horizontal second plane below the first layer, each layer having at least one generally horizontal panel in the shape of a polygon having a center. Each panel is substantially uniform in size and of a shape that nests with horizontally adjacent panels, and there are a plurality of vanes disposed inside each panel. At least one of the vanes is at an angle to the horizontal and has a passage between the vane and an adjacent vane. The center of at least one panel in the second layer is horizontally offset from the center of a vertically adjacent panel in the first layer.