Abstract:
A reformer tube processing and filling system is provided for ensuring uniformity of reformer tube flow rates and reactivity. The disclosed invention provides a system for detecting and removing tube obstructions, as well as an automated process for verifying the flow rate for each tube and identifying tubes with abnormal flow rates to remove a source of human error and conserve labor costs. An automated tube filling system provides a calibrated fill mechanism coordinated with a calibrated loading rope withdrawal mechanism to ensure loading consistency. A lack of vibrating parts ensures a low dust count, and what little dust is present is removed via a built-in vacuum outlet in the loader.
Abstract:
The invention relates to a device for loading solid particles into a vessel, comprising: a means for supplying solid particles to be distributed, said means pouring said solid particles into a supply pipe (1), a movable assembly (2) arranged below the supply pipe (1), comprising a central shaft (3) and deflector elements (5) which are integral in rotation with said shaft and arranged around the shaft on multiple vertical tiers (E1-E4) and are articulated about it in such a way that they can lift up, a supply pipe (1) surrounding at least partially said central shaft and comprising at least one orifice (4) for discharging the solid particles which is arranged on a side and/or horizontal wall, this device being characterized in that the movable assembly (2) is designed in such a way as to allow adjustment of the position of the deflector elements (5) on the central shaft (3) in order to vary its permeability to the solid particles.
Abstract:
Loading device for loading particles through the entries of an array of tubes, the device comprising of a plate having a pattern of loading holes, which pattern corresponds to the array of tube entries, the opening of the loading holes being smaller in size than the opening of the tube entries and larger in size than the particles to be loaded, characterized in that the plate comprises sieving means between the loading holes, the sieving means comprising sieving openings.
Abstract:
A process for filling a tube with granular material, which material is guided downwardly in a vertically oriented tube along a line provided with flexible elements in the shape of wires which are arranged substantially to the line, and having a radial dimension which is smaller than the inner diameter of the tube, the line being removed from the tube as the latter is filled with the granules, the line being moved during the removal movement with a non uniform speed which is related to the filling speed of the device.
Abstract:
An apparatus for continuous high temperature gas treatment of particulate matter including a starting material supply port (1) through which starting particulate matter is supplied from an upper part of the apparatus; a treatment, gas supply port (2) through which a treating gas is supplied; a product discharge port (3) through which a product after treatment is discharged from a lower part of the apparatus; a treatment chamber (4) in which the particulate matter is treated with the treatment gas; a gas-solid separation chamber (5) provided in fluid communication with an upper part of the treatment chamber (4); and a cooling chamber (6) provided in fluid communication with a lower part of the treatment chamber (4). A heater (7) is provided on the outer periphery of the upper part of the treatment chamber (4), and a cooler (8) is provided on the outer periphery of the cooling chamber (6).
Abstract:
An apparatus for withdrawing solids from a fluidized bed reactor comprises a venturi tube connected to the stem end of a funnel-shaped distribution plate, and a center jet pipe enclosed within the venturi, wherein a jet stream of feed gas is delivered above the venturi throat. Preferably, the distribution plate is equipped with multiple horizontally- or downwardly-oriented grid holes through which the feed gases flow and enter the fluidized bed, which holes may be covered by metal plates to prevent solids from weeping through grid holes and falling into the plenum below the distribution plate. The venturi is preferably engineered to be readily removable from the rest of the gasifier reactor for repair or replacement. Also provided is a fluidized bed reactor comprising the above apparatus.
Abstract:
Particulate filling devices and methods are disclosed that use a loading system generally including a loading cart, a drive system, and a line assembly. The drive system generally includes a motor, a drive shaft, a driven shaft, a spool, a plurality of cable partitions, and a controller. Each line assembly generally includes cable sections, swivel connectors, one or more spring blocks and a weight.
Abstract:
An apparatus for continuous high temperature gas treatment of particulate matter including a starting material supply port (1) through which starting particulate matter is supplied from an upper part of the apparatus; a treatment gas supply port (2) through which a treating gas is supplied; a product discharge port (3) through which a product after treatment is discharged from a lower part of the apparatus; a treatment chamber (4) in which the particulate matter is treated with the treatment gas; a gas-solid separation chamber (5) provided in fluid communication with an upper part of the treatment chamber (4); and a cooling chamber (6) provided in fluid communication with a lower part of the treatment chamber (4). A heater (7) is provided on the outer periphery of the upper part of the treatment chamber (4), and a cooler (8) is provided on the outer periphery of the cooling chamber (6).
Abstract:
Method and apparatus are provided for transferring particles from an upper zone through an intermediate zone to a lower zone. The transfer of particles between the zones through valveless conduits is regulated by varying the pressure of the intermediate zone and the flow rate of gas passing through the valveless conduits. A body within the lower zone is in particle communication with a valveless conduit and obstructs the particle flow within the lower zone.
Abstract:
Methods and apparatus prevent breakage of a catalyst particle and evenly fill the catalyst into tubes to an optimum density. A loading tool comprises a plurality of damper members extending from a centerline of the tube in at least one radial direction but in every case, having a diameter smaller than the inner diameter of the tube. For example, in one embodiment the damper members are shaped in a “Z”-like formation with each having a different rotational orientation than the adjacent one above or below it. The Z formations can be horizontally arranged along a central member or can be formed vertically in a unitary fashion from a single, stiffened member. In another embodiment, the dampers are formed into spiral or helical shapes that increase or decrease in diameter along the length of the tube.