Abstract:
A wet electrolytic capacitor that contains an anodically oxidized porous anode body, a cathode containing a metal substrate coated with a conductive coating, and a working electrolyte that wets the dielectric on the anode. The conductive coating contains an alkyl-substituted poly(3,4-ethylenedioxythiophene) having a certain structure. Such polymers can result in a higher degree of capacitance than many conventional types of coating materials. Further, because the polymers are generally semi-crystalline or amorphous, they can dissipate and/or absorb the heat associated with the high voltage. The degree of surface contact between the conductive coating and the surface of the metal substrate may also be enhanced in the present invention by selectively controlling the manner in which the conductive coating is formed.
Abstract:
A capacitor assembly that is capable of performing under extreme conditions, such as at high temperatures and/or high voltages, is provided. The ability to perform at high temperature is achieved in part by enclosing and hermetically sealing the capacitor element within a housing in the presence of a gaseous atmosphere that contains an inert gas, thereby limiting the amount of oxygen and moisture supplied to the solid electrolyte of the capacitor element. Furthermore, the present inventors have also discovered that the ability to perform at high voltages can be achieved through a unique and controlled combination of features relating to the formation of the anode, dielectric, and solid electrolyte. For example, the solid electrolyte is formed from a combination of a conductive polymer and a hydroxy-functional nonionic polymer.
Abstract:
A capacitor assembly that comprises a housing, a capacitor element that is hermetically sealed within the housing, and a thermally conductive material that at least partially encapsulates the capacitor element is provided. The capacitor element includes a sintered anode body, a dielectric overlying the anode body, and a solid electrolyte overlying the dielectric. The thermally conductive material has a thermal conductivity of about 1 W/m-K or more as determined in accordance with ISO 22007-2:2014.
Abstract:
A capacitor assembly configured to effectively dissipate heat when exposed to a high ripple current is provided. The assembly includes a plurality of capacitor elements, each including an anode body and lead, a dielectric layer overlying the anode body, and a solid electrolyte. A metal cylindrical housing having a lid and base, where the lid has a diameter in an −x direction and the metal cylindrical housing has a height in a −z direction, defines an interior cavity within which the plurality of capacitor elements are arranged about a central axis running along the −z direction. The ratio of the diameter to the height of the base ranges from about 1.5 to about 20. Further, the metal cylindrical housing is hermetically sealed.
Abstract:
A capacitor whose electrical properties can be stable under a variety of different conditions is provided. The solid electrolyte of the capacitor is formed from a combination of an in situ polymerized conductive polymer and a hydroxy-functional nonionic polymer. One benefit of such an in situ polymerized conductive polymer is that it does not require the use of polymeric counterions (e.g., polystyrenesulfonic anion) to compensate for charge, as with conventional particle dispersions, which tend to result in ionic polarization and instable electrical properties, particularly at the low temperatures noted above. Further, it is believed that hydroxy-functional nonionic polymers can improve the degree of contact between the polymer and the surface of the internal dielectric, which unexpectedly increases the capacitance performance and reduces ESR.
Abstract:
A capacitor whose electrical properties can be stable under a variety of different conditions is provided. The solid electrolyte of the capacitor is formed from a combination of an in situ polymerized conductive polymer and a hydroxy-functional nonionic polymer. One benefit of such an in situ polymerized conductive polymer is that it does not require the use of polymeric counterions (e.g., polystyrenesulfonic anion) to compensate for charge, as with conventional particle dispersions, which tend to result in ionic polarization and instable electrical properties, particularly at the low temperatures noted above. Further, it is believed that hydroxy-functional nonionic polymers can improve the degree of contact between the polymer and the surface of the internal dielectric, which unexpectedly increases the capacitance performance and reduces ESR.
Abstract:
A capacitor assembly that contains a solid electrolytic capacitor element positioned within a multi-layered casing is provided. The casing contains an encapsulant layer that overlies the capacitor element and a moisture barrier layer that overlies the encapsulant layer. Through careful control of the materials employed in the casing, the present inventor has discovered that the resulting capacitor assembly can be mechanically stable while also exhibiting electrical properties in the presence of high humidity levels (e.g., relative humidity of 85%). For example, the encapsulant layer may be formed from a thermoset resin (e.g., epoxy) that is capable of providing the capacitor element with mechanical stability. The moisture barrier layer may likewise be formed from a hydrophobic material.
Abstract:
A wet electrolytic capacitor that contains an anodically oxidized porous anode body, a cathode containing a metal substrate coated with a conductive coating, and a working electrolyte that wets the dielectric on the anode. The conductive coating is formed through anodic electrochemical polymerization (“electro-polymerization”) of a precursor colloidal suspension on the surface of the substrate. The colloidal suspension includes a precursor monomer, ionic surfactant, and sulfonic acid, which when employed in combination can synergistically improve the degree of surface coverage and overall conductivity of the coating.
Abstract:
A capacitor assembly that contains a solid electrolytic capacitor element positioned within a multi-layered casing is provided. The casing contains an encapsulant layer that overlies the capacitor element and a moisture barrier layer that overlies the encapsulant layer. Through careful control of the materials employed in the casing, the present inventor has discovered that the resulting capacitor assembly can be mechanically stable while also exhibiting electrical properties in the presence of high humidity levels (e.g., relative humidity of 85%). For example, the encapsulant layer may be formed from a thermoset resin (e.g., epoxy) that is capable of providing the capacitor element with mechanical stability. The moisture barrier layer may likewise be formed from a hydrophobic material.
Abstract:
A capacitor for use in relatively high voltage environments is provided. The solid electrolyte is formed from a plurality of pre-polymerized particles in the form of a dispersion. In addition, the anode is formed such that it contains at least one longitudinally extending channel is recessed therein. The channel may have a relatively high aspect ratio (length divided by width), such as about 2 or more, in some embodiments about 5 or more, in some embodiments from about 10 to about 200, in some embodiments from about 15 to about 150, in some embodiments from about 20 to about 100, and in some embodiments, from about 30 to about 60.