Abstract:
A system and process for forming a curved glass laminate article is provided. The process and system utilizes a separation material, such as solid lubricating material and/or a spray applied separation material that Applicant has determined reduces bending dot formation during co-sagging shaping of glass sheets. The bending dot reduction provided by the separation materials discussed herein is particularly seen when the pair of glass sheets have significantly different thicknesses and/or viscosities from each other.
Abstract:
A forming tool for use during a process of converting a glass tube into a glass container, includes a base portion comprising a fluid cavity for containing a fluid and an insertion portion extending from the base portion. The insertion portion includes an external surface sized to fit into an opening of the glass tube. In embodiments, the insertion portion comprises a fluid opening extending from an interior surface thereof to the external surface, the fluid opening configured to deliver the fluid from the fluid cavity between the insertion portion and the glass tube. In embodiments, the forming tool comprises a thermally conductive insert extending through the base portion and the insertion portion, the thermally conductive insert extending through the fluid cavity such that the fluid in the fluid cavity regulates a temperature of the thermally conductive insert.
Abstract:
Disclosed are apparatuses and methods for non-contact processing a substrate, for example a glass substrate, overtop a gas layer. The support apparatus includes a plurality of gas bearings positioned on a pressure box supplied with a pressurized gas. Some embodiments are directed to a method of supporting and transporting softened glass. The method includes placing the glass in proximity to a gas bearing device having a support surface with a plurality of outlet ports disposed therein. Some embodiments are directed to a glass processing apparatus comprising an air table configured to continuously transport and support a stream of glass and a plurality of modular devices supported by a support structure and disposed above the air table. Some embodiments are directed to a method for flattening viscous glass using a two-sided gas bearing device or a one-sided gas bearing device.
Abstract:
A molding apparatus for forming a glass article comprises a mold shell comprising a cooling surface comprising at least a first zone and a second zone; an adjustable nozzle system comprising a mold-facing surface having a plurality of apertures sized to receive a nozzle or a plug; a plurality of nozzles, each coupled to one of the apertures to direct a stream of fluid onto the cooling surface; and a fluid supply providing a fluid through the plurality of nozzles. The fluid is jetted through the nozzles to impinge against the first zone or the second zone of the cooling surface, and a number of nozzles through which the fluid is jetted to impinge against the first zone of the cooling surface is different than a number of nozzles through which the fluid is jetted to impinge against the second zone of the cooling surface.
Abstract:
Disclosed are apparatuses and methods for non-contact processing a substrate, for example a glass substrate, overtop a gas layer. The support apparatus includes a plurality of gas bearings positioned on a pressure box supplied with a pressurized gas. Some embodiments are directed to a method of supporting and transporting softened glass. The method includes placing the glass in proximity to a gas bearing device having a support surface with a plurality of outlet ports disposed therein. Some embodiments are directed to a glass processing apparatus comprising an air table configured to continuously transport and support a stream of glass and a plurality of modular devices supported by a support structure and disposed above the air table. Some embodiments are directed to a method for flattening viscous glass using a two-sided gas bearing device or a one-sided gas bearing device.
Abstract:
A glass manufacturing system and method are described herein for forming a high quality thin glass sheet. In one embodiment, the glass manufacturing system and method use at least one of a compensated rolling roll, a temperature controlled environment and edge rolls to form a high quality thin glass sheet that has a thickness less than about 2 mm and more preferably less than about 100 μm.
Abstract:
A roll forming apparatus includes at least one forming roll being spaced from a forming body to define a gap. The forming roll includes a working zone portion having a working zone surface with a length extending along a rotation axis of the forming roll and a thermal resistance boundary extending at an acute angle relative to the rotation axis. In further examples, methods include the step of feeding a stream of molten glass through the gap to form a glass ribbon including a formed thickness. The thermal resistance boundary facilitates substantial uniform radial expansion of the working zone surface relative to the rotation axis across the length of the working zone surface in response to heating of the working zone portion by the molten glass.
Abstract:
A glass tube making apparatus comprises a forming device with a shaping member positioned within a downstream portion of an outer tube. In further examples, methods of making a glass tube include the steps of passing a quantity molten glass through an upstream portion of the outer tube, wherein the molten glass includes a first cross-sectional shape. The method further includes the step of passing the quantity of molten glass through a downstream portion of the outer tube, wherein the first cross-sectional shape is transitioned to a second cross-sectional shape. In still further examples, methods of making a glass tube include the step of modifying a cross-sectional shape of the glass tube with an air bearing.
Abstract:
Please replace the originally filed abstract with the following amended abstract: An apparatus and method for precision bending a glass sheet that includes an oven for heating the glass sheet to a temperature near the softening temperature of the glass sheet. A stage for supporting the glass sheet. A pair of reference surfaces on the stage for precisely locating the glass sheet on the stage. At least one bending mechanism on a pair of arms inside the oven for bending an edge portion of the glass sheet. Inward facing first stop surfaces on the arms that contact reference surfaces on the stage for precisely locating the bending mechanism on the arms relative to the stage and the glass sheet.
Abstract:
The present disclosure is directed to methods and techniques for gob-pressing a glass part of challenging geometries, such as large surfaces with thin thickness as well as features positioned far from a centroid of the part.