Non-aqueous extraction and separation of bitumen from oil sands ore with rotating elements

    公开(公告)号:US11566184B2

    公开(公告)日:2023-01-31

    申请号:US17683839

    申请日:2022-03-01

    Abstract: Rotating elements receivable within an extractor trough of an extractor configured for non-aqueous extraction of bitumen from oil sands are described. The rotating element can include a shaft operatively couplable to a motor, and projections extending outwardly from the shaft and being removably secured thereto. The rotating element can also include a shaft mounting structure couplable to a shaft, comprising a shaft receiving hub configured for receiving the shaft therein. The rotation of the rotating element can provide digestion and extraction of bitumen from the oil sands while advancing solids in a downstream direction within the extractor trough, as solvent diluted bitumen flows in an upstream direction toward a liquid outlet. Methods for servicing a rotating element and for manufacturing a non-aqueous extraction (NAE) extractor are also provided.

    Non-aqueous extraction of bitumen from oil sands

    公开(公告)号:US11512256B2

    公开(公告)日:2022-11-29

    申请号:US16811929

    申请日:2020-03-06

    Abstract: A non-aqueous process for producing bitumen from oil sands is provided, and includes contacting oil sands and solvent to produce solvent diluted bitumen and solvent diluted tailings. The solvent diluted bitumen is subjected to a first fines separation stage that produces an overflow solvent diluted bitumen stream with residual fines that is subjected to a second fines separation stage to remove residual fines and produce a solvent diluted bitumen stream, which is subjected to solvent recovery. The fines streams are subjected to washing to produce washed tailings and solvent wash liquor comprising solvent and bitumen. Another non-aqueous process for producing bitumen from oil sands is provided, and includes subjecting oil sands to solvent extraction, including displacing the oil sands material and a solbit counter-currently and horizontally, and recovering a bitumen enriched solbit stream which is subjected to fines separation and subjecting the solvent diluted bitumen stream to solvent recovery.

    Method for operating a coker unit
    33.
    发明授权

    公开(公告)号:US11459508B2

    公开(公告)日:2022-10-04

    申请号:US17482163

    申请日:2021-09-22

    Abstract: Implementations of the present disclosure relate to a method of operating a coker unit comprising the steps of: collecting a coker-furnace feed stream; introducing the coker-furnace feed-stream into a coker furnace for producing a coker-drum feed stream; and introducing a hydrogen-donor gas into either or both of the coker-furnace feed stream or the coker-drum feed stream.

    VOLATILE CONTENT MEASUREMENT IN PROCESS STREAMS SUCH AS FROTH TREATMENT TAILINGS

    公开(公告)号:US20220195304A1

    公开(公告)日:2022-06-23

    申请号:US17559940

    申请日:2021-12-22

    Abstract: Methods, processes and devices are described for measuring a volatile content of a process stream that comprises volatile species, such as light hydrocarbons and/or H2S. The method can include introducing a stripping gas into a sample of the process stream to strip the volatiles therefrom and produce a gas phase comprising vaporized volatiles; detecting the vaporized volatiles in the gas phase to obtain a sample volatile content; and determining the volatile content of the process stream based on the sample volatile content. The method and device can be used to measure a light hydrocarbon content of froth treatment tailings in the context of removing such light hydrocarbons prior to flocculating and dewatering the tailings.

    NON-AQUEOUS EXTRACTION OF BITUMEN FROM OIL SANDS

    公开(公告)号:US20210047569A1

    公开(公告)日:2021-02-18

    申请号:US16811929

    申请日:2020-03-06

    Abstract: A non-aqueous process for producing bitumen from oil sands is provided, and includes contacting oil sands and solvent to produce solvent diluted bitumen and solvent diluted tailings. The solvent diluted bitumen is subjected to a first fines separation stage that produces an overflow solvent diluted bitumen stream with residual fines that is subjected to a second fines separation stage to remove residual fines and produce a solvent diluted bitumen stream, which is subjected to solvent recovery. The fines streams are subjected to washing to produce washed tailings and solvent wash liquor comprising solvent and bitumen. Another non-aqueous process for producing bitumen from oil sands is provided, and includes subjecting oil sands to solvent extraction, including displacing the oil sands material and a solbit counter-currently and horizontally, and recovering a bitumen enriched solbit stream which is subjected to fines separation and subjecting the solvent diluted bitumen stream to solvent recovery.

    PRODUCTION OF HYDROCARBON USING DIRECT-CONTACT STEAM GENERATION

    公开(公告)号:US20210025266A1

    公开(公告)日:2021-01-28

    申请号:US17067268

    申请日:2020-10-09

    Abstract: A process for in situ thermal recovery of hydrocarbons from a reservoir is provided. The process includes: providing an oxygen-enriched mixture, fuel, feedwater and an additive including at least one of ammonia, urea and a volatile amine to a Direct-Contact Steam Generator (DCSG); operating the DCSG, including contacting the feedwater and the additive with hot combustion gas to obtain a steam-based mixture including steam, CO2 and the additive; injecting the steam-based mixture or a stream derived from the steam-based mixture into the reservoir to mobilize the hydrocarbons therein; and producing a produced fluid including the hydrocarbons.

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