Weight optimized rotors
    41.
    发明授权
    Weight optimized rotors 失效
    重量优化转子

    公开(公告)号:US06002190A

    公开(公告)日:1999-12-14

    申请号:US37079

    申请日:1998-03-09

    CPC classification number: H02K1/20 H02K1/26 H02K7/04 H02K2201/06 H02K2201/09

    Abstract: A substantial saving of material cost and weight is obtained in an induction motor by a rotor including two sets of differently punched laminations. The laminations in one of the two groups each weigh less than 95% of the laminations in the other one of the two groups. Such laminations can be automatically produced on a computer-controlled die press by providing a separate punch pattern that is capable of being programmed for selected laminations. The lighter laminations can be used to counterbalance a crank without requiring additional counterbalancing weight to be added outside the motor.

    Abstract translation: 通过包括两组不同冲压的叠片的转子在感应电动机中获得了大量的材料成本和重量的节省。 两组中的一组中的叠层每个重量小于两组中另一组中的叠片的95%。 这样的叠片可以通过提供能够被编程用于选定的叠片的单独的冲模图案,在计算机控制的模压机上自动生产。 较轻的叠片可用于平衡曲柄,而不需要额外的平衡重量添加到电机外部。

    Laminated article comprising coupling elements of male-female type
    42.
    发明授权
    Laminated article comprising coupling elements of male-female type 失效
    包括男 - 女型耦合元件的层压制品

    公开(公告)号:US5923112A

    公开(公告)日:1999-07-13

    申请号:US963055

    申请日:1997-11-03

    Abstract: A laminated article in particular for electrical use including mutually superposed metal laminations provided with elements or clips for connecting the laminations together. The clips project from a surface of the laminations and are formed by deforming the laminations. The laminations include cavities angularly spaced apart from the clips. Each cavity is arranged to receive a respective clip from an adjacent lamination such that the laminations are coupled together via the clips and cavities. The cavities and clips constitute separate coupling elements of male-female type. The cavities are preferably through cavities extending from one planar surface of the lamination to an opposed planar surface.

    Abstract translation: 特别是用于电用的层压制品,包括互相叠加的金属叠片,其中设置有用于将叠片连接在一起的元件或夹子。 夹子从叠片的表面突出并且通过使叠片变形而形成。 叠片包括与夹子成角度地间隔开的空腔。 每个空腔被布置成从相邻层压件接收相应的夹子,使得经由夹子和空腔将叠片联接在一起。 空腔和夹子构成公 - 母型单独的联接元件。 空腔优选地是从层压体的一个平坦表面延伸到相对的平坦表面的空腔。

    Rotor for synchronous motor
    43.
    发明授权

    公开(公告)号:US5889346A

    公开(公告)日:1999-03-30

    申请号:US45649

    申请日:1998-03-20

    CPC classification number: H02K1/2773 H02K15/03 H02K2201/09

    Abstract: A rotor (10) includes a plurality of permanent magnets (14) disposed around a shaft (12) at generally equal intervals, and a plurality of laminated core members (16) disposed between the permanent magnets (14) so as to form magnetic poles. The laminated core members (16) are formed by stacking a plurality of core-laminations (26) made of magnetic materials and an integral core-lamination, and joining them to each other. The integral core-lamination includes a plurality of core-lamination sections each having a shape the same as that of the core-lamination (26), and connecting portions (46) for connecting adjacent core-lamination sections with each other. When the large number of core-laminations (26) and the integral core-lamination are integrally joined by a press-fitting process, the laminated core members (16) are connected with each other in such a relative arrangement of a finished assembly that a space for locating the permanent magnet (14) is defined between the adjacent laminated core members (16), and thus an integral laminated rotor core (48) is formed.

    Weight optimized rotors
    44.
    发明授权

    公开(公告)号:US5767607A

    公开(公告)日:1998-06-16

    申请号:US757157

    申请日:1996-11-27

    CPC classification number: H02K1/20 H02K1/26 H02K7/04 H02K2201/06 H02K2201/09

    Abstract: A substantial saving of material cost and weight is obtained in an induction motor by a rotor including two sets of differently punched laminations. The laminations in one of the two groups each weigh less than 95% of the laminations in the other one of the two groups. Such laminations can be automatically produced on a computer-controlled die press by providing a separate punch pattern that is capable of being programmed for selected laminations. The lighter laminations can be used to counterbalance a crank without requiring additional counterbalancing weight to be added outside the motor.

    Torque reaction transfer in dynamoelectric machines having
energy-efficient stator constructions
    45.
    发明授权
    Torque reaction transfer in dynamoelectric machines having energy-efficient stator constructions 失效
    具有节能定子结构的电动机中的扭矩反应转移

    公开(公告)号:US5355045A

    公开(公告)日:1994-10-11

    申请号:US29757

    申请日:1993-03-10

    Inventor: Bradner L. Hisey

    CPC classification number: H02K1/185 H02K1/16 H02K2201/09 Y10T29/49009

    Abstract: In a radial gap dynamoelectric machine a composite stator ferromagnetic structure having reduced losses is formed using thin section metallic glass or electrical steel strips folded or otherwise periodically deflected on one side or another of one or more planes perpendicular to the machine longitudinal axis edge wound to form a ring-like magnetic structure surrounding separate stator tooth assemblies formed of traditional or thin-section sheet or powdered ferromagnetic materials. Alternative structures are described.

    Abstract translation: 在径向间隙电动机中,具有减小的损耗的复合定子铁磁结构是使用薄片金属玻璃或电钢带形成的,薄金属玻璃或电钢带折叠或以其他方式周期性地偏转在一个或多个平面垂直于机器纵向轴线边缘缠绕形成的平面 围绕由传统或薄片或粉状铁磁材料形成的单独的定子齿组件的环状磁性结构。 描述了替代结构。

    Armature core
    46.
    发明授权
    Armature core 失效
    电枢核心

    公开(公告)号:US5338996A

    公开(公告)日:1994-08-16

    申请号:US77092

    申请日:1993-06-16

    Inventor: Kyohei Yamamoto

    CPC classification number: H02K1/26 H02K2201/09

    Abstract: An armature comprising a number of core sheets each having a number of slots and wherein a plurality of punched-in recesses for fitting are formed on the tail side of each core sheet and a plurality of punched-out protrusions for fitting provided by punching in said plurality of recesses are formed on the top side thereof, both by press-working; the core sheets being laminated by pressing the number of core sheets whereby said plurality of protrusions for fitting on the top side of each core sheet press-fit to said plurality of recesses for fitting on the tail side of a contiguous core sheet thereby positioning and integrally laminating the number of core sheets; wherein a plurality of protrusions for clearance each having a very small height are formed on the top side of each core sheet thereby providing a very small clearance between two of the contiguous core sheets.

    Abstract translation: 一种电枢,其包括多个芯片,每个芯片均具有多个槽,并且其中在每个芯片的尾侧上形成有多个用于装配的冲压凹槽,以及多个冲压突起,用于通过在所述 通过压力加工,在其顶侧上形成有多个凹部; 芯片通过压制芯片的数量被层压,由此所述多个用于装配在每个芯板的顶侧上的突起压配合到所述多个凹部,用于装配在邻接的芯片的尾侧上,从而定位和整体 层压芯片数量; 其中,在每个芯片的顶侧上形成有用于间隙的多个突起,每个突起具有非常小的高度,从而在两个相邻的芯片之间提供非常小的间隙。

    Dynamoelectric machines having energy-efficient stator constructions and
method
    47.
    发明授权
    Dynamoelectric machines having energy-efficient stator constructions and method 失效
    具有节能定子结构和方法的发电机

    公开(公告)号:US5235231A

    公开(公告)日:1993-08-10

    申请号:US867270

    申请日:1992-04-10

    Inventor: Bradner L. Hisey

    CPC classification number: H02K1/185 H02K1/16 H02K2201/09 Y10T29/49009

    Abstract: In a radial gap dynamoelectric machine a composite stator ferromagnet having reduced losses is formed using fanfolded thin section metallic glass or electrical steel strips edge wound to form a ring-like magnetic structure surrounding separate stator tooth assemblies formed of traditional or thin-section sheet or powdered ferromagnetic materials. Alternative structures are described.

    Abstract translation: 在径向间隙电动机中,具有减小损耗的复合定子铁磁体使用折叠的薄截面金属玻璃或电气钢带形成边缘缠绕以形成围绕由传统或薄截面片材形成的单独的定子齿组件或粉末状的环状磁性结构 铁磁材料。 描述了替代结构。

    Apparatus and method for manufacturing laminated parts
    48.
    发明授权
    Apparatus and method for manufacturing laminated parts 失效
    用于制造层压件的装置和方法

    公开(公告)号:US5123155A

    公开(公告)日:1992-06-23

    申请号:US724866

    申请日:1991-07-02

    Abstract: Elongated thin strip stock is blanked to form interlocking laminas for electric motor or generator rotors or stators at successive blanking stations. At a final assembly station the laminas are stacked and pressed into interlocking relationship. In response to an operator input a predetermined number of reversals, or half turns about the stack axis of the previously stacked lamina are provided in order to compensate for nonuniform strip thickness to obtain a rotor or stator of substantially uniform height. Alternatively the thickness of the strip stock is gauged at transversely spaced points on the strip to determine cross feed thickness variation in the strip whereupon the stacked laminas are automatically provided with a number of reversals about the stack axis in response to a thickness differential that would result in a parallelism error in the stack that exceeds a predetermined amount. Rotor conductor slots are formed in the stacked laminas and are skewed to the stack axis by providing arcuate indexing of each lamina relative to the next preceding lamina in the stack by an arcuate increment that is automatically determined in response to operator entered inputs relative to the stack height, the skew angle, nominal lamina thickness and skew direction.

    Abstract translation: 细长的薄条坯料被冲裁,以形成用于电动马达或发电机转子或连续冲压站定子的联锁层压板。 在最后的装配站,层叠被堆叠并压制成互锁关系。 响应于操作者输入预定数量的反转,或者围绕先前堆叠的层的堆叠轴线的半圈设置,以便补偿不均匀的条带厚度,以获得基本上均匀的高度的转子或定子。 或者,条带坯料的厚度在条带上的横向间隔的点处被测量,以确定条带中的交叉进给厚度变化,由此响应于将导致的厚度差异,堆叠层叠自动地围绕堆叠轴线提供多次反转 在堆叠中的并行误差超过预定量。 转子导体槽形成在堆叠层叠中并且通过相对于堆叠中的下一个先前层板的每个层板的弓形分度提供弓形增量而形成并且倾斜到堆叠轴线,该弓形增量响应于操作者输入的相对于堆叠的输入自动确定 高度,倾斜角度,标称层厚度和偏斜方向。

    Laminated parts and a method for manufacture thereof
    49.
    发明授权
    Laminated parts and a method for manufacture thereof 失效
    层压件及其制造方法

    公开(公告)号:US5087849A

    公开(公告)日:1992-02-11

    申请号:US171555

    申请日:1988-03-22

    Abstract: Elongated thin strip stock is blanked to form interlocking laminas for electric motor or generator rotors or stators at successive blanking stations. At a final assembly station the laminas are stacked and pressed into interlocking relationship. In response to an operator input a predetermined number of reversals, or half turns about the stack axis of the previously stacked lamina are provided in order to compensate for nonuniform strip thickness to obtain a rotor or stator of substantially uniform height. Alternatively the thickness of the strip stock is gauged at transversely spaced points on the strip to determine cross feed thickness variation in the strip whereupon the stacked laminas are automatically provided with a number of reversals about the stack axis in response to a thickness differential that would result in a parallelism error in the stack that exceeds a predetermined amount. Rotor conductor slots are formed in the stacked laminas and are skewed to the stack axis by providing arcuate indexing of each lamina relative to the next preceding lamina in the stack by an arcuate increment that is automatically determined in response to operator entered inputs relative to the stack height, the skew angle, nominal lamina thickness and skew direction.

    Abstract translation: 细长的薄条坯料被冲裁,以形成用于电动马达或发电机转子或连续冲压站定子的联锁层压板。 在最后的装配站,层叠被堆叠并压制成互锁关系。 响应于操作者输入预定数量的反转,或者围绕先前堆叠的层的堆叠轴线的半圈设置,以便补偿不均匀的条带厚度,以获得基本上均匀的高度的转子或定子。 或者,条带坯料的厚度在条带上的横向间隔的点处被测量,以确定条带中的交叉进给厚度变化,由此响应于将导致的厚度差异,堆叠层叠自动地围绕堆叠轴线提供多次反转 在堆叠中的并行误差超过预定量。 转子导体槽形成在堆叠层叠中并且通过相对于堆叠中的下一个先前层板的每个层板的弓形分度提供弓形增量而形成并且倾斜到堆叠轴线,该弓形增量响应于操作者输入的相对于堆叠的输入自动确定 高度,倾斜角度,标称层厚度和偏斜方向。

    Electric motor with optimum core dimensions
    50.
    发明授权
    Electric motor with optimum core dimensions 失效
    具有最佳内径尺寸的电动机

    公开(公告)号:US5045742A

    公开(公告)日:1991-09-03

    申请号:US484597

    申请日:1990-02-23

    Abstract: Motor for commercial and industrial applications such as golf carts and lift trucks. Features include a thin shell; stator; stator winding; and rotor. Rotor laminations have equally circumferentially spaced semi-closed slots having area for receiving conductors, and the ratio of the number of rotor lamination slots to the rotor outer diameter (measured in inches) is greater than 14.0. In one construction, this ratio is about 15.75; the ratio of the outer diameter to the rotor slot length is from about 9.04 to about 9.16; and the ratio of rotor slot depth or length to rotor slot opening width is from about 10.8 to about 12.5. Cylindrical stator lamination has a given outer diameter and a certain bore diameter determined by the distance between opposing poles. Through-bolt holes are located in the yoke, proximate the outer periphery thereof, and centered with respect to each pole. The ratio of stator pole neck minimum width to two times the yoke thickness or width is from about 0.809 to about 1.009. Methods of assembling motor components are also revealed.

    Abstract translation: 汽车用于商业和工业应用,如高尔夫球车和起重车。 功能包括薄壳; 定子; 定子绕组; 和转子。 转子叠片具有相同的周向隔开的具有用于接收导体的区域的半封闭槽,并且转子层叠槽数与转子外径(以英寸计)的比率大于14.0。 在一个建筑中,这个比例大约是15.75; 外径与转子槽长度之比为约9.04至约9.16; 并且转子槽深度或长度与转子槽开口宽度的比率为约10.8至约12.5。 圆柱形定子叠片具有给定的外径和由相对极之间的距离确定的一定的孔直径。 轭架中的通孔位于靠近其外周边并且相对于每个极点居中。 定子极颈最小宽度与磁轭厚度或宽度的两倍的比值为约0.809至约1.009。 还揭示了组装电机部件的方法。

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