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公开(公告)号：US07619384B2
公开(公告)日：2009-11-17
申请号：US11438394
申请日：2006-05-23
IPC分类号： G05B5/01
CPC分类号： G05B19/19 , B21D24/02 , G05B2219/41021 , G05B2219/41251 , G05B2219/42083 , G05B2219/45143 , G05B2219/49356
摘要： A controller for a die cushion mechanism includes: a spring element that is displaced according to force between the die cushion mechanism and a slide; a force instructor that instructs force; a force detector that detects force; and a speed instruction generator that generates a speed instruction of the servo motor, based on a force instruction value instructed by the force instructor and a force detection value detected by the force detector. The speed instruction generator generates the speed instruction by multiplying a force gain by a force difference determined from a difference between the force instruction value and the force detection value. The speed instruction generator changes the force gain, based on a spring constant corresponding value of the spring element determined from a force indicator that works between the slide and the die cushion.
摘要翻译： 用于冲模缓冲机构的控制器包括：弹簧元件，其在模具缓冲机构和滑块之间根据力而移位; 指导力量的强制教练; 检测力的力检测器; 以及速度指令发生器，其基于由力指示器指示的力指令值和由力检测器检测的力检测值，生成伺服电动机的速度指令。 速度指令发生器通过将力增益乘以由力指令值和力检测值之间的差确定的力差而产生速度指令。 速度指令发生器基于从在滑块和模具衬垫之间工作的力指示器确定的弹簧元件的弹簧常数对应值来改变力增益。
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公开(公告)号：US20090174357A1
公开(公告)日：2009-07-09
申请号：US12329062
申请日：2008-12-05
IPC分类号： G05B11/01
CPC分类号： H02P7/2855 , H02P23/16 , H02P29/00
摘要： A servo motor controller having: a frequency identification section that performs analysis based on a frequency response method and identifies the frequency of a disturbance exhibiting a specified phase lag; an input/output gain identification section that identifies the input/output gain at the frequency identified by the frequency identification section; and a magnification factor resetting section that resets an adjustment magnification factor by performing a specified operation on a ratio between the identified input/output gain and a specified target value of the input/output gain.
摘要翻译： 一种伺服电动机控制器，具有：频率识别部，其基于频率响应方式进行分析，并识别表现出规定的相位滞后的干扰的频率; 输入/输出增益识别部分，其识别由频率识别部分识别的频率处的输入/输出增益; 以及放大倍率复位部，其通过对所识别的输入/输出增益与输入/输出增益的指定目标值之间的比率执行指定的操作来重置调整放大系数。
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公开(公告)号：US07506530B2
公开(公告)日：2009-03-24
申请号：US11478633
申请日：2006-07-03
IPC分类号： B21J9/18
CPC分类号： B21D24/02 , G05B19/416 , G05B2219/42087 , G05B2219/45137
摘要： A device for controlling a die cushion mechanism including a servo-motor as a drive source and producing a force adapted to be applied to a slide in a press machine. The device includes a section for commanding a force to be produced by the die cushion mechanism; a section for detecting a force produced by the die cushion mechanism and applied to the slide; a section for detecting a moving speed of the slide; and a section for executing a force control on the servo-motor. The force controlling section executes force controls in mutually different modes on the servo-motor, through mutually different control loops, one mode being provided for an initial stage defined from an instant when the die cushion mechanism starts producing the force to be applied to the slide until a predetermined subsequent instant, and another mode being provided for a succeeding stage defined after the predetermined subsequent instant, by using at least a slide-speed detected value detected by the slide-speed detecting section. The force controlling section includes a section for preparing a first speed-command value to be commanded to the servo-motor in the initial stage and a second speed-command value, different from the first speed-command value, to be commanded to the servo-motor in the succeeding stage.
摘要翻译： 一种用于控制模具缓冲机构的装置，其包括作为驱动源的伺服电动机，并且产生适于施加到冲压机中的滑块的力。 该装置包括用于指示由模具缓冲机构产生的力的部分; 用于检测由所述模具缓冲机构产生并施加到所述滑块的力的部分; 用于检测滑块的移动速度的部分; 以及用于在伺服电动机上执行力控制的部分。 力控制部通过相互不同的控制回路在伺服电动机上以相互不同的模式执行力控制，一个模式被提供用于从模具缓冲机构开始产生施加到滑块的力的时刻开始的初始阶段 直到预定的后续时刻，并且通过至少使用由滑动速度检测部检测到的滑动速度检测值，为在预定的后续时刻之后定义的后续阶段提供另一模式。 力控制部包括用于准备要在初始阶段对伺服电动机指令的第一速度指令值和与第一速度指令值不同的第二速度指令值的部分，以指令伺服 在接下来的阶段。
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公开(公告)号：US20080120566A1
公开(公告)日：2008-05-22
申请号：US11984436
申请日：2007-11-16
CPC分类号： G05B19/4069 , G05B2219/35319 , G05B2219/35349
摘要： A device for displaying a moving locus in which a moving body is supported at its both ends by a pair of feed axes of a tandem structure so as to move in a opposite direction of the pair of feed axes, and has a point where a position is to be controlled at an internally dividing point to divide a distance between the pair of feed axes into a predetermined ratio, and the moving locus of the point where the position is to be controlled is drawn, the device having a data storage portion for storing a first position data and second position data of the moving body detected on the pair of feed axes when the pair of feed axes are driven maintaining synchronization; a data calculating portion for calculating a third position data of the point where the position is to be controlled from the first position data and second position data on the pair of feed axes stored in the data storage portion; and a locus display portion for drawing the moving locus of a point where the position is to be controlled based on the third position data calculated by the data calculating portion.
摘要翻译： 一种用于显示移动轨迹的装置，其中移动体在其两端由一对串列结构的进给轴线支撑，以便沿所述一对进给轴线的相反方向移动，并且具有位置 被控制在内部分割点处，以将一对进给轴线之间的距离分成预定比例，并且绘制要控制位置的点的移动轨迹，该装置具有用于存储的数据存储部分 当一对进给轴被驱动时在一对进给轴上检测到的移动体的第一位置数据和第二位置数据保持同步; 数据计算部分，用于根据存储在数据存储部分中的第一位置数据和第一位置数据计算要控制位置的点的第三位置数据; 以及轨迹显示部，其基于由数据计算部计算出的第三位置数据来绘制要控制位置的点的移动轨迹。
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公开(公告)号：US07293447B2
公开(公告)日：2007-11-13
申请号：US11282683
申请日：2005-11-21
申请人： Yasusuke Iwashita , Tadashi Okita , Yukio Toyozawa , Naoto Sonoda
发明人： Yasusuke Iwashita , Tadashi Okita , Yukio Toyozawa , Naoto Sonoda
IPC分类号： B21J9/18
CPC分类号： G05B19/19 , B21D24/02 , G05B2219/41177 , G05B2219/42129
摘要： A control device for a die cushion mechanism, for carrying out force control with high accuracy and at a high speed. The control device for controlling the force generated by the die cushion mechanism utilizes a press working cycle which is repeatedly carried out. A correcting part of the control device corrects each deviation in one working cycle based on a time-series of deviation data in the just before press working cycle. By repeating this operation, the deviation between the detected value and the commanded value may be converged toward zero. Therefore, the deviation may become smaller than that of the conventional feedback control, whereby it is possible to respond to a change in the commanded value in a short time.
摘要翻译： 一种用于模具缓冲机构的控制装置，用于以高精度和高速执行力控制。 用于控制由模具缓冲机构产生的力的控制装置利用重复执行的冲压工作循环。 控制装置的校正部分根据刚刚按压工作循环中的偏差数据的时间序列，校正一个工作循环中的每个偏差。 通过重复该操作，检测值与指令值之间的偏差可以趋向零。 因此，偏差可能变得比常规反馈控制的偏差小，从而可以在短时间内响应指令值的变化。
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公开(公告)号：US20060267535A1
公开(公告)日：2006-11-30
申请号：US11438394
申请日：2006-05-23
IPC分类号： G05B5/01
CPC分类号： G05B19/19 , B21D24/02 , G05B2219/41021 , G05B2219/41251 , G05B2219/42083 , G05B2219/45143 , G05B2219/49356
摘要： A controller for a die cushion mechanism includes: a spring element that is displaced according to force between the die cushion mechanism and a slide; a force instructor that instructs force; a force detector that detects force; and a speed instruction generator that generates a speed instruction of the servo motor, based on a force instruction value instructed by the force instructor and a force detection value detected by the force detector. The speed instruction generator generates the speed instruction by multiplying a force gain by a force difference determined from a difference between the force instruction value and the force detection value. The speed instruction generator changes the force gain, based on a spring constant corresponding value of the spring element determined from a force indicator that works between the slide and the die cushion. With this arrangement, the die cushion mechanism can be controlled with high precision, even when a mechanical characteristic changes. A force indicator is a force instruction value or a force detection value. In place of the force indicator, a spring constant corresponding value can be determined according to displacement of the spring element or a position of the die cushion mechanism.
摘要翻译： 用于冲模缓冲机构的控制器包括：弹簧元件，其在模具缓冲机构和滑块之间根据力而移位; 指导力量的强制教练; 检测力的力检测器; 以及速度指令发生器，其基于由力指示器指示的力指令值和由力检测器检测的力检测值，生成伺服电动机的速度指令。 速度指令发生器通过将力增益乘以由力指令值和力检测值之间的差确定的力差而产生速度指令。 速度指令发生器基于从滑块和模具垫之间工作的力指示器确定的弹簧元件的弹簧常数对应值来改变力增益。 通过这种布置，即使机械特性变化，也能够高精度地控制模具缓冲机构。 力指示器是力指令值或力检测值。 代替力指示器，可以根据弹簧元件的位移或模具缓冲机构的位置来确定弹簧常数对应值。
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公开(公告)号：US20060116786A1
公开(公告)日：2006-06-01
申请号：US11289319
申请日：2005-11-30
IPC分类号： G06F19/00
CPC分类号： G05B19/416 , G05B2219/37388 , G05B2219/43058 , Y10T483/1702 , Y10T483/1733
摘要： An acceleration detection unit for detecting acceleration is mounted on a driven body. When a previous block is a positioning command, the system waits till the detected value of acceleration detected by the acceleration detection unit becomes equal to or less than a set value αs after the distribution of the movement command of the positioning command is ended. If the detected value of acceleration becomes equal to or less than the set value αs, the distribution of the movement command of the next block is started. Because the cutting feed, etc., is started after the detected value of acceleration has become equal to or less than the set value αs and the vibrations stopped, machining can be conducted with high accuracy.
摘要翻译： 用于检测加速度的加速度检测单元安装在被驱动体上。 当前一块是定位命令时，在定位命令的移动指令的分配结束之后，系统等待直到由加速度检测单元检测到的加速度的检测值变为等于或小于设定值αα。 如果检测到的加速度值等于或小于设定值ααα，则开始下一个程序段的移动指令的分配。 由于在加速度的检测值变得等于或小于设定值αα并且振动停止之后开始切削进给等，因此可以高精度地进行加工。
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58.发明授权Tool path display apparatus with deceleration factor identification means for machine tool 有权具有用于机床的减速系数识别装置的刀具路径显示装置公开(公告)号：US08432120B2
公开(公告)日：2013-04-30
申请号：US13117731
申请日：2011-05-27
申请人： Yasusuke Iwashita , Tadashi Okita , Junichi Tezuka
发明人： Yasusuke Iwashita , Tadashi Okita , Junichi Tezuka
IPC分类号： G05B19/25
CPC分类号： G05B19/4069
摘要： A numerical controller calculates a first position command from a machining program, converts the first position command into a second position command for restricting a tangential speed of a tool, and delivers the second position command and a status signal indicative of the achievement of the conversion of the first position command into the second position command to a tool path display apparatus. The tool path display apparatus displays the path of the tool in a color corresponding to the status signal and can thereby determine the point on the tool path at which the speed restriction is performed.
摘要翻译： 数值控制器从加工程序计算第一位置指令，将第一位置指令转换成用于限制工具的切向速度的第二位置指令，并且传送第二位置指令和表示实现转换的状态信号 第一位置指令进入到刀具路径显示装置的第二位置命令。 刀具路径显示装置以对应于状态信号的颜色显示刀具的路径，从而可以确定执行速度限制的刀具路径上的点。
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59.发明授权公开(公告)号：US08278849B2
公开(公告)日：2012-10-02
申请号：US12610122
申请日：2009-10-30
IPC分类号： H02P21/00
CPC分类号： H02P21/14 , G01R31/343 , H02P2205/03
摘要： A controller of an industrial machine provided with an electric motor, a peripheral apparatus and an amplifier includes a motor power-consumption calculation section, a power loss calculation section, a fixed power-consumption calculation section, and a total power-consumption calculation section. The motor power-consumption calculation section calculates motor power consumption by decomposing a motor current into a Q-phase current value and a D-phase current value, and multiplying the Q-phase current value with a motor rotation speed and a motor torque constant. The power loss calculation section calculates sum power loss of the motor and amplifier. The fixed power-consumption calculation section calculates fixed power consumption of the peripheral apparatus. The total power-consumption calculation section determines total power consumption of the industrial machine in a predetermined time period by integrating, for the time period, the calculated motor power consumption, sum power loss and fixed power consumption.
摘要翻译： 设置有电动机，外围设备和放大器的工业机器的控制器包括电动机功耗计算部，功率损耗计算部，固定功耗计算部和总功耗计算部。 电动机功率消耗计算部通过将电动机电流分解为Q相电流值和D相电流值来计算电动机功率消耗，并将Q相电流值与电动机转速和电动机转矩恒定相乘。 功率损耗计算部分计算电机和放大器的总功率损耗。 固定功耗计算部分计算外围设备的固定功耗。 总功耗计算部通过将计算出的电动机功率消耗，和功率损耗和固定功率消耗在时间段内进行积分，来确定工业机器在预定时间段内的总功耗。
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公开(公告)号：US08242734B2
公开(公告)日：2012-08-14
申请号：US13030252
申请日：2011-02-18
申请人： Yasusuke Iwashita , Tadashi Okita , Takahiro Akiyama , Geng Li
发明人： Yasusuke Iwashita , Tadashi Okita , Takahiro Akiyama , Geng Li
IPC分类号： H02P23/00
CPC分类号： G05D13/64 , B23Q17/10 , G05B19/404 , G05B2219/41136 , G05B2219/41319 , G05B2219/49254
摘要： The controller controls a spindle connected to an induction motor via a belt by controlling the rotational velocity of the induction motor. The spindle has an encoder attached thereto for detecting the position of the spindle, but the induction motor does not have a velocity detector attached thereto. The velocity of the induction motor is estimated from the spindle velocity obtained from output of the encoder, and slip of the belt is detected based on the estimated velocity of the induction motor. When occurrence of slip of the belt is detected, the estimated velocity of the induction motor will not be used for the control of the induction motor.
摘要翻译： 控制器通过控制感应电机的旋转速度通过皮带控制连接到感应电机的主轴。 主轴具有附接到其上的编码器，用于检测主轴的位置，但是感应电动机没有连接有速度检测器。 感应电动机的速度是根据从编码器的输出获得的主轴速度来估计的，并且基于感应电动机的估计速度来检测皮带的滑移。 当检测到皮带的滑动发生时，感应电动机的估计速度将不被用于感应电动机的控制。
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