Abstract:
A press system providing excellent energy efficiency for a whole press system and capable of achieving low prices is provided. A die cushion apparatus constituting a press system supports a cushion pad, includes a hydraulic cylinder which generates a die cushion load on the cushion pad when a slide of a press machine descends, the press machine includes a hydraulic cylinder which generates part of a press load on the slide when the slide descends. The pressure generation chamber of the hydraulic cylinder for generating a die cushion load and the pressure generation chamber of the hydraulic cylinder for generating part of the press load can communicate with each other via pipes and a first logic valve for a period during which the die cushion load acts.
Abstract:
A member has a wave inhibitor adapted to control the effects of a wave of longitudinally displaced material positioned ahead of an expansion mandrel used to expand the member. The wave inhibitor has a decreasing transverse cross-sectional area to diminish the effects attributable to the wave, such as workpiece distortions, material upset of the workpiece, lengthening of the member, and excessively high strains in the workpiece. The wave inhibitor can also induce radially compressive stresses in the workpiece and produce an interference fit.
Abstract:
A die cushion device of a press machine includes a hydraulic cylinder that supports a cushion pad and generates die cushion force when a slide of the press machine descends, an orifice and a hydraulic pump/motor that are connected to each other in in parallel between a lower chamber of the hydraulic cylinder and a tank, a servo motor connected to a rotating shaft of the hydraulic pump/motor, and a control unit that controls torque of the servo motor to control the die cushion force, wherein a rotation direction of the servo motor switches from a first rotation direction in which the hydraulic pump/motor serves as a hydraulic motor to a second rotation direction in which the hydraulic pump/motor serves as a hydraulic pump, during generation of the die cushion force.
Abstract:
A controllable force cushion device that can be programmed to provide a variable and/or pulsating force that can be used in any application where force control is desirable. The frequency of the pulsation can be adjusted to suit different applications and/or circumstances (e.g., forming of sheet metals in die applications, etc.). The cushion can comprise one or more manifolds containing hydraulic cylinders that can be compressed during operation pushing fluid through a proportional relief valve that can be controlled by a motion control device, thereby creating a desired force. Material (e.g., sheet metal, etc.) flow can be controlled by using a gap control method. In use, the variable pulsating, gap control, auto-learning press cushion device of the present invention can optionally be mounted to the underside of a press bolster and can be used in conjunction with a stamping press.
Abstract:
A single action draw press and a draw die set for the single action draw are disclosed. The single action draw press and die include a bolster and a stationary punch. A cushion is assembled to the bolster to support a binder ring that is adapted to be engaged by a die attached to a press ram. The die is reciprocated by the press ram relative to the bolster while a mechanical lock engages the die and the binder ring. The die contacts the binder ring and a mechanical lock secures the die and binder ring together while the die draws a panel over the stationary punch.
Abstract:
There is provided a die cushion device that includes a cushion pad, a hydraulic cylinder configured to lift the cushion pad, and a hydraulic closed circuit connected to a die cushion pressure creation chamber of the hydraulic cylinder. The hydraulic closed circuit includes a pilot drive type logic valve that is operable as a main relief valve at the time of the die cushion operation, and a pilot relief valve configured to create pilot pressure for controlling the logic valve. Hydraulic oil is filled in the hydraulic closed circuit, in a pressurized manner, and the hydraulic oil in the hydraulic closed circuit is pressurized by only die cushion force applied from the cushion pad through the hydraulic cylinder, in one cycle period of the cushion pad.
Abstract:
Provided is a cushion pin which applies sufficient supporting force to a blank holder of a press molding apparatus even if the number of cushion pins and an arrangement region are restricted. A cushion pin (1A) has a cylindrical main body section including a plurality of cylindrical members (2) and annular members (3). The cylindrical members (2) are arranged in series in an axial direction, and the annular members (3) are disposed between the adjacent cylindrical members (2). A rod member (4) and a coil spring (5) are disposed in each the spring chambers of the main body section. The rod member (4) includes a rod-shaped part (4b) and a flange part (4a). The rod-shaped part (4b) has a diameter allowing the rod-shaped part (4b) to slidably penetrate through an opening (3a) of the annular member (3). The coil spring (5) biases the flange part (4a).
Abstract:
The die cushion force setting apparatus according to an aspect of the present invention allows die cushion forces (component forces) acting on plural driving shafts to be set easily, makes it easy to apply strong or weak die cushion forces to a complex-shaped drawn part in a plane of a cushion pad, and provides a smooth die cushion force distribution. An operator manually enters a total die cushion force, axial component force of a left front hydraulic cylinder, and center-of-force position by operating an input device. Based on the information entered via the input device, the numerical computing device B1 calculates axial component forces of three hydraulic cylinders through numerical computations. The one axial component force thus entered and three axial component forces thus computed numerically are set as the axial component forces of four hydraulic cylinders.
Abstract:
A die cushion-cum-slide cushion device selectively opens and closes a flow channel between a hydraulic pump/motor driven by a servo motor, and hydraulic cylinders that generate slide cushion force, or a flow channel between the hydraulic pump/motor, and hydraulic cylinders that generate die cushion force, by switching a selector valve. Before applying the slide cushion force is started, the servo motor is controlled to allow the hydraulic cylinders to generate required slide cushion force through a check valve. While the slide cushion force is applied, hydraulic circuits, each of which includes a logic valve, control pressure of the hydraulic cylinders, and hydraulic circuits, each of which includes the servo motor, control die cushion pressure of the hydraulic cylinders.
Abstract:
Provided is a press apparatus which ensures high production efficiency and has less chances of breakdown. Specifically, the press apparatus has a base placed on a floor, and a platform arranged over the base to face the base and move up and down. A lower die, on which a steel plate is to be placed, is fixed to the base. An upper die is fixed to the platform to press the plate against the lower die and turn it into an initially formed product through a downward movement of the platform, and to pressure-hold the initially formed product with the lower die. A machining die is supported on the platform to move up and down to machine the initially formed product and form a final product by moving down while pressure-holding the initially formed product.