Abstract:
A smart charge connector is provided incorporating a switching feature allowing the cells in a multi-cell battery to be uniformly charged. When engaged with a charger, the smart connector will connect the cells in parallel so that all cells within the same battery will be charged uniformly to the same voltage level eliminating the uneven charging that occurs when cells are charged in series connected strings. During normal operation the connector connects the cells of the battery in series to supply a battery output voltage. However, when the connector is engaged with a charger, the cells are connected in parallel to be charged by a source of electrical power at a voltage higher than the battery output voltage. The connector includes a number of switch contacts that are activated when the connector is engaged with the charger allowing the cells to be charged in parallel. The switch contacts automatically reconnect the cells in series upon removal of the charger.
Abstract:
A loosely wrapped multi-layer thermal insulation structure is provided by coextensively winding, a continuous thin metal foil and a superimposed continuous low thermal conductivity porous material spacer about a mandrel, preferably functioning as an inner metallic shell for such loosely wound metal foil and spacer assembly. A plurality of narrow low thermal conductivity porous material strips are interposed between adjacent turns of the spiral wound metal foil and spacer assembly at laterally spaced positions throughout the assembly to form localized, narrow dense wound material areas defining an integral load-bearing system for the thermal insulation structure. Longitudinally extending permanent getter material strips may be bonded to the outer peripheral surface of the inner metallic shell defining gas passages for gas diffusion within the metal foil and spacer assembly. The metal foil may be perforated to facilitate that action.
Abstract:
A localized surface area of an open foam type metal substrate of an electrochemical cell electrode, where the substrate is filled with active material and compressed, is subjected to light pressure scrubbing by a heated soldering iron tip subjected to ultrasonic vibration to quickly dislodge the active material network of the open foam type metal substrate. Compressed air at approximately 100 psi is blown through the open foam type metal substrate to remove dislodged active material particles from the foam type metal substrate to permit effective welding of a metal terminal connection to the substrate at the localized area after cleaning. Alternatively, both opposite surfaces of the open foam type metal substrate at the localized area may be brushed to initially dislodge the active material from the pores of the open foam type metal substrate and the dislodged particles blown through the substrate from one surface to the other. Preferably, suction is applied to the opposite surface of the substrate from that subjected to the compressed air blowing to facilitate the removal of dislodged particles of active material.