Configurable user displays in a process control system

    公开(公告)号:US10444949B2

    公开(公告)日:2019-10-15

    申请号:US14048844

    申请日:2013-10-08

    摘要: A display configuration system enables plant operators to create their own process displays called dashboards during run-time of the plant and in the same interface that these operators use to view operation of the process plant. This display configuration system makes the operators more productive because the operators can quickly create and implement their own specialized dashboards, as these operators determine these dashboards are needed. Each dashboard has a defined layout specifying locations or regions at which display elements can be shown in the dashboard, and this layout is operator modifiable. Operators can easily create content on their own dashboards using predefined but configurable display building blocks called gadgets, which can be pre-stored in a library and can be made available for the operator during dashboard creation activities. A gadget can be dragged and dropped onto a dashboard at one of the regions or locations of the dashboard to be installed in that region or location of the dashboard. The display configuration system may automatically size the gadgets based on the selected dashboard layout, and operators can modify an existing dashboard by adding, modifying, moving, minimizing or deleting gadgets on the dashboard.

    Method and apparatus for negating effects of continuous introduction of risk factors in determining the health of a process control system

    公开(公告)号:US10438144B2

    公开(公告)日:2019-10-08

    申请号:US14875336

    申请日:2015-10-05

    IPC分类号: G05B23/02 G06Q10/06

    摘要: Negating effects of continuous introduction of risk in scoring the health of a process control system includes automatically and periodically assessing a risk for each of the process control systems, calibrating the center of a health score scale to the average risk assessments, and scoring the health of each process control system within the health score scale according to a nonlinear scale applied to the risk assessment. Introduction of a risk factor to a process control system increases the risk assessment, and elimination of a risk factor decreases the risk assessment. The same risk factor introduced to each of the of process control systems does not affect the health score of any process control system, and elimination of a risk factor has more of an effect on the health score towards the center of the health score scale than towards upper and lower limits of the health score scale.

    Automatic maintenance estimation in a plant environment

    公开(公告)号:US10410145B2

    公开(公告)日:2019-09-10

    申请号:US11803507

    申请日:2007-05-15

    IPC分类号: G06Q10/06 G05B23/02

    摘要: A maintenance system for a process plant collects and uses historical data about maintenance orders. The data identifies the maintenance items for completing an order, such as the labor, materials, and maintenance tasks required. The data is historical data developed from actual completed maintenance orders. The system uses archived historical data and estimates various maintenance information, such as estimated cost for completing the maintenance order, and estimated start and completion times. The estimated data may be based on averaged data as a result. This estimated data along with the other maintenance order information may be sent to a scheduler for identifying a priority to the maintenance order and scheduling it accordingly.

    Methods and apparatus for using analytical/statistical modeling for continued process verification (CPV)

    公开(公告)号:US10394973B2

    公开(公告)日:2019-08-27

    申请号:US14974458

    申请日:2015-12-18

    发明人: Zuwei Jin

    摘要: Methods and apparatus for using analytical/statistical modeling to perform continued process verification (CPV) are described. Example methods include determining distribution characteristics for a plurality of parameters based on a first historical batch dataset measured while manufacturing a first batch at a first time, and generating a model batch based on the distribution characteristics of the plurality of parameters. Example methods also include generating a first set of simulated batch datasets corresponding to a first set of simulated batches by, for each one of the first set of simulated batches: generating values for the plurality of parameters based on the model batch, and determining a quality prediction based on the generated values. The example methods also include generating a model based on the first set of simulated batch datasets and the first historical batch dataset. The model is to be implemented to monitor a subsequent manufacture of a second batch.

    Binding of devices in a process plant using I/O-abstracted field device configurations

    公开(公告)号:US10386824B2

    公开(公告)日:2019-08-20

    申请号:US15313304

    申请日:2016-10-12

    摘要: During commissioning activities of a process plant, a device placeholder object that stores an I/O-abstracted configuration of a particular field device within the plant is created and stored in a device in the back-end environment of the plant and a further configuration file is stored in or for the particular field device in the field equipment environment of the plant. The device placeholder object, which will eventually be associated with the particular field device, and the field device configuration file are used to perform separate commissioning activities in each of these plant environments before the field devices are configured to communicate with a process controller via a particular I/O network within the plant. Thereafter, a binding application performs a discovery process to detect the I/O communication path through which each field device is connected to the back-end environment. The discovery process traverses through the I/O network as built, and autosenses the devices within the I/O network until this process discovers a device placeholder object or a configuration file for a particular field device. The binding application then determines if the information within these two device configuration files match, and if so, binds the field device to the back-end by storing the detected communication path for the particular device in a configuration database, such as in the device placeholder object for the particular field device. If the configuration information in the device placeholder object does not match the configuration file for a discovered field device, the binding application may perform a reconciliation procedure to determine the correct configuration information for the particular field device.

    Process model identification in a process control system

    公开(公告)号:US10310456B2

    公开(公告)日:2019-06-04

    申请号:US14258527

    申请日:2014-04-22

    IPC分类号: G05B13/04 G05B23/02

    摘要: A method of controlling and managing a process control system having a plurality of control loops includes implementing a plurality of control routines to control operation of the plurality of control loops, respectively, wherein the control routines may include at least one non-adaptive control routine. The method then collects operating condition data in connection with the operation of each control loop, and identifies a respective process model for each control loop from the respective operating condition data collected for each control loop. The identification of the respective process models may be automatic as a result of a detected process change or may be on-demand as a result of an injected parameter change. The process models are then analyzed to measure or determine the operation of the process control loops.