Abstract:
A composite sparger for use in elevated temperature and corrosive environments. The composite sparger is formed from a substrate tube with a thermally conductive interlayer on its surfaces exposed to the reactor environment. The thermally conductive interlayer is protected with a corrosion resistant layer. The corrosion resistant layer protects the interlayer from the corrosive environment of the reactor vessel and the interlayer material conducts heat away from the corrosion resistant layer to prevent combustion of the corrosion resistant layer. The interlayer material and corrosion resistant material may be selected so as to provide for sufficient thermal conduction to prevent combustion of the corrosion resistant material.
Abstract:
A method and apparatus are disclosed for controlling a temperature within a reactor vessel such as an autoclave operating at elevated temperature and pressure. The apparatus includes a preheating vessel for preheating a feed material such as an aqueous slurry. The preheating vessel forms part of a preheating control system which provides the primary means of temperature control within the reactor vessel, and the reactor temperature is used as the setpoint for the preheating control system. The apparatus also comprises secondary means for heating and cooling the reactor. The feed material temperature is increased or decreased by the preheating control system, based on the reactor temperature. This is sufficient to heat or cool the reactor under most process conditions. Where the preheating control system is at or near its capacity for heating or cooling, the secondary heating or cooling means is activated to bring the reactor temperature within an optimum range.
Abstract:
Some metallurgical furnaces have a tapblock that is blocked during operation of the furnace. The tapblock may be opened by lancing, drilling, tapping or by other methods to release metal from the furnace. By monitoring acoustic emissions during the opening process, feedback may be provided to improve the opening process and to avoid excessive damage to the tapblock, the cooling elements, a refractory lining of the tapblock or other elements of the metallurgical furnace.
Abstract:
Aspects of the invention relate to methods and systems for predictive electrode lowering in an electric furnace. According to one aspect, there is provided a method comprising: monitoring an operating parameter of a variable reactance circuit; comparing the operating parameter with a threshold value; and lowering an electrode coupled to the variable reactance circuit if the operating parameter meets or passes the threshold value. The operating parameter may be a current threshold. The current threshold may be determined based on at least one of: a predetermined proportion of an expected total current through the variable reactance circuit; a primary supply voltage; a rated reactance value of the parallel inductor; and a target power factor. The current threshold may be in the range between about 10% and 60% of the expected total current through the variable reactance circuit and may vary proportionally with the primary supply voltage.
Abstract:
A binding system for applying a vertical compressive force to the refractory walls of a rectangular or circular furnace comprises a compressive member engaging a laterally extending surface of the furnace wall and a support member to which the compressive member is connected. The compressive member preferably comprises a coil spring which acts directly on the laterally extending surface or indirectly through a force-applying member. The force applied by the compressive member is sufficient to control vertical expansion and substantially prevent vertical expansion of the furnace walls due to infiltration of material into the joints between the refractory bricks during operation of the furnace.
Abstract:
Binding systems are described for applying compressive forces on the refractory hearth and/or refractory sidewall of a circular furnace having an outer metal shell which may be segmented. One preferred binding system comprises a tensioning band having one or more segments which extends around the furnace hearth and/or sidewall, with a resilient connection being provided between the opposite ends of the band and, where the band is segmented, resilient connections are also provided between the ends of adjacent segments. Another preferred binding system comprises a plurality of pivoting members provided around the circumference of the furnace. Each pivoting member is acted upon by a force-generating member which applies a controlled amount of force to the pivoting member and causes it to apply a compressive force to the hearth.
Abstract:
A process for generating a metal sulfate that involves crystallizing a metal sulfate from an aqueous solution to form a crystallized metal sulfate in a mother liquor with uncrystallized metal sulfate remaining in the mother liquor; separating the crystallized metal sulfate from the mother liquor; basifying a portion of the mother liquor to convert the uncrystallized metal sulfate to a basic metal salt; and using the basic metal salt upstream of crystallizing the metal sulfate. So crystallized, the generated metal sulfate may be battery-grade or electroplating-grade.
Abstract:
A method, device, and system for detecting a current leak in a traction power rail. Magnetic or electrical properties of the rail are measured. The measurements are performed using a rail instrument that senses the properties around the rail at various times while the instrument is being moved down the rail, such as using a cart or train. The rail instrument may be a flux concentrator or open Rogowski coil. The locations of the rail, about which the readings are taken by the rail instrument, may be determined and correlated with the measurements themselves. The method may comprise measuring the magnetic field of the rail along a length of the rail, and identifying a leak based on differences between the magnetic field measurements. The system may comprise a cart comprising the rail instrument and a location instrument.
Abstract:
A process for removing impurities from a crystallized metal sulfate, including contacting crystallized metal sulfate with a liquor rich in metal sulfate. The metal may be cobalt, nickel, or manganese, and the impurities may be magnesium or calcium. The liquor rich in metal sulfate may be an overflow liquor from crystallization of the metal sulfate, and said overflow liquor may be subject to one or more impurities removal steps prior to contacting the crystallized metal sulfate, such that the overflow liquor contains lower levels of impurities than the crystallized metal sulfate to be contacted. A counter-current wash circuit may be used to remove impurities from a crystallized metal sulfate, whereby a plurality of washing tanks are configured to receive crystallized metal sulfate in a sequence, and washing liquor in reverse of said sequence.
Abstract:
It is proposed herein to employ thyristor firing angles as a fast prediction of flicker in power supply for an electric arc furnace. It is further proposed to actively modify operating variables for the electric arc furnace to maintain the flicker below a predefined threshold. Aspects of the present application use the thyristor firing angles in combination with control ranges of variable reactance devices to predict the flicker severity level generated by the electric arc furnace with thyristor-controlled variable reactance devices. Based on the predicted flicker level, at least one operating variable of the electric arc furnace may be changed, if required, to maintain flicker to acceptable limit.