Abstract:
In accordance with the method, the arc supplying current is modulated if necessary for generating an acoustical signal. The acoustical signal generated by the arc is detected and its amplitude which, in practice, is a direct function of the actual length of the arc, is compared to a reference amplitude corresponding to the desired length of the electrical arc, in order to determine the algebraic value of their difference. This algebraic value is used for monitoring at least one element of the machine between which the arc forms, and moving this element proportionally to the so-determined algebraic value in order to increase or reduce the actual length of the arc and to bring this length back to the desired length.
Abstract:
The invention is concerned with controlling weldpool penetration during root pass welding in an open butt joint defined in a workpiece to be welded by a welding torch with a welding wire being continuously fed from the welding torch to the joint to form a weldpool penetrating the joint, the workpiece and welding torch being movable relative to one another. A visual sensor is positioned ahead of the welding torch and in alignment with the joint for frontly viewing the weldpool at an angle of about 10.degree. to about 20.degree. relative to a line tangent to the workpiece at the weldpool, to thereby provide a full image of the weldpool defining a weldpool contour line, the sensor and welding torch being disposed on a common side relative to the workpiece. The weldpool image is then processed through a computer including image processor operatively coupled to controller, the image processor analyzing the weldpool contour line to derive therefrom weldpool penetration depth and comparing the weldpool penetration depth with a predetermined value, to thereby provide an information signal representative of weldpool penetration error which is fed to the controller, the controller issuing control signals in response to the information signal for controlling welding parameters such as to provide a root pass weld having a predetermined penetration.
Abstract:
An acoustic crack detection method and device in which an impact is produced between an actually tested metal piece and an anvil. This impact generates an acoustic wave formed of a plurality of components, one of these wave components being produced by vibrations of the metal piece and having a frequency indicating a cracked or uncracked state of this piece. A microphone senses the acoustic wave generated by the impact and a measuring circuit receives the signal from the microphone for measuring the energy, within a predetermined time gate and within a predetermined frequency bandwidth, of the wave component of interest. The measured energy is compared with a reference level in order to determine if the actually tested metal piece is cracked or not. Of course, the anvil is designed so that its vibrations produced by the impact generate no wave component at a frequency included within the predetermined frequency bandwidth, whereby the crack detection is not disturbed by any acoustic wave component generated by the anvil. The detecting device may be used in an apparatus for sorting cracked and uncracked metal pieces.
Abstract:
In a method of measuring the thickness of a coating as it is applied to a substrate, wherein the coating is applied as a thin ribbon from a spray gun, at least one surface profile of the applied coating is obtained along a line intersecting the ribbon during relative movement of the substrate and spray gun. The thickness of the applied coating is computed from the obtained surface profile.
Abstract:
In a method of measuring the thickness of a coating as it is applied to a substrate, wherein the coating is applied as a thin ribbon from a spray gun, at least one surface profile of the applied coating is obtained along a line intersecting the ribbon during relative movement of the substrate and spray gun. The thickness of the applied coating is computed from the obtained surface profile.
Abstract:
A signal processing apparatus which has an input for receiving a signal conveying a response from first and second optical components to an optical excitation. The first and second optical components are in an optical sensor which is intended to be placed in a sensing zone. The sensing zone contains hydrogen susceptible to migrate into the optical sensor. The signal processing apparatus has a processing entity for processing the response from the first and second optical components to derive information on hydrogen concentration in the optical sensor.
Abstract:
The present disclosure describes an apparatus and a method for inspecting the degradation of a gas nozzle. The nozzle is of the type that can produce a whistle when a gas is blown through the nozzle. The method comprises the steps of detecting an acoustic signal emitted by the nozzle when the gas is blown through the nozzle, the gas having a pressure selected to produce an acoustic resonance at a certain frequency; generating an electrical signal responsive to the detected acoustic signal; band pass filtering the electrical signal at the frequency; and detecting the amplitude of the electrical signal at the frequency. The method also comprises the steps of comparing the amplitude of the electrical signal with a reference amplitude corresponding to a reference nozzle; and displaying a signal indicative of the degradation of the nozzle according to the signal resulting from the comparing step.