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公开(公告)号：US09289824B2
公开(公告)日：2016-03-22
申请号：US13636420
申请日：2011-06-29
摘要： The present invention provides pouring equipment of a tilting-type that can appropriately pour molten metal at a high speed corresponding to the speed of molding. It also provides a method of pouring the molten metal. The pouring equipment has a holding furnace supplying the molten metal by being tilted, a pouring ladle pouring the molten metal supplied from the holding furnace into molds that are intermittently transported, a device for measuring weight of the molten metal in the pouring ladle, and equipment for control that controls the tiltings of the holding furnace and the pouring ladle. The equipment for control has a device for storing results from measurements and devices for calculating the first and second flow rate. The equipment controls the tilting of the ladle so that the ladle pours the molten metal into the mold according to the flow pattern of the product.
摘要翻译： 本发明提供倾斜式浇注设备，其能够以对应于模制速度的高速适当地浇注熔融金属。 它还提供了一种浇注熔融金属的方法。 浇注设备具有通过倾斜供给熔融金属的保持炉，将从保持炉供给的熔融金属倾倒到间歇输送的模具中的浇注浇包，用于测量浇注浇包中的熔融金属重量的装置和设备 用于控制保持炉和倾倒浇包的倾斜。 用于控制的设备具有用于存储来自测量结果和用于计算第一和第二流量的装置的装置。 设备控制钢包的倾斜，使得钢包根据产品的流动模式将熔融金属倒入模具中。
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公开(公告)号：US5758714A
公开(公告)日：1998-06-02
申请号：US632702
申请日：1996-04-15
申请人： Jiro Sato , Kenitsu Yoshida , Kouichi Banno
发明人： Jiro Sato , Kenitsu Yoshida , Kouichi Banno
摘要： A ladle is rotationally tilted around its rotation shaft and the rotation center of the rotation shaft is moved along a locus deviating from the predetermined arc locus with its center at an imaginary initial pouring center which is set at or adjacent to a molten metal falling start point in the pouring spout of the ladle and, at the same time, the imaginary initial pouring center of the spout is moved while maintaining a fixed relationship with the rotation center of the rotation shaft, whereby the molten metal is poured to a fixed position in the pouring cup of the mold.
摘要翻译： 钢包围绕其旋转轴旋转倾斜，并且旋转轴的旋转中心沿着偏离预定弧轨迹的轨迹移动，其中心处于设置在或接近熔融金属下落起点的虚拟初始倾倒中心 在浇包的倾倒口中，并且同时使喷嘴的假想的初始浇注中心保持与旋转轴的旋转中心的固定关系，从而将熔融金属倒入固定位置 倒杯模具。
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公开(公告)号：US09008819B2
公开(公告)日：2015-04-14
申请号：US13378606
申请日：2010-03-25
申请人： Kouichi Banno , Tadashi Nishida
发明人： Kouichi Banno , Tadashi Nishida
摘要： Provided herein is an automatic pouring method and equipment for the same that enable to inhibit the generation of residual molten metal in a ladle and thus the molten metal to be discharged therefrom can be eliminated. The method includes the steps of determining a set weight of the molten metal to be received in the ladle and number of pieces of the molds that could be poured with the ladle based on data on assigned numbers of respective molds to be poured, types of products to be cast, and set weights of the molten metal to be poured, receiving a weight of the molten metal that is greater than the set weight of the molten metal in the ladle, deriving a difference in weight between the actual weight of the molten metal that is received in the ladle and the set weight of the molten metal in the ladle, deriving a target weight of the molten metal to be poured by adding a part of the derived difference in weight to the set weight of the molten metal to be poured into the mold to be poured, and pouring the molten metal into the mold to be poured to target the target weight of the molten metal to be poured. The pouring of the molten metal is repeated by number of times that equals to the number of pieces of the molds that could be poured with the ladle such that the ladle would be emptied when the last mold in the number of pieces of the molds that could be poured with the ladle is poured.
摘要翻译： 这里提供了一种能够抑制在钢包中产生残余熔融金属的自动浇注方法和设备，从而可以消除从其中排出的熔融金属。 该方法包括以下步骤：基于要注入的各个模具的数量的数据，确定在钢包中容纳的熔融金属的设定重量和可以与钢包一起浇注的模具的数量，产品的类型 铸造，并设定要浇注的熔融金属的重量，接收熔融金属的重量大于钢包中的熔融金属的设定重量，导致熔融金属的实际重量之间的重量差异 其被容纳在钢水包中并且在钢包中的熔融金属的固定重量，通过将一部分所得的重量差异加到待浇注的熔融金属的设定重量中，得到待浇注的熔融金属的目标重量 进入待浇注的模具中，并将熔融金属倒入模具中，以浇注浇注的熔融金属的目标重量。 重复浇注熔融金属的次数等于可以用钢包浇注的模具的数量，使得当最后一个模具中的模具数量可以时，钢包将被排空 倒入浇the杓。
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公开(公告)号：US08408278B2
公开(公告)日：2013-04-02
申请号：US13262478
申请日：2010-03-19
申请人： Kouichi Banno , Toshiyuki Hyoudo , Tadashi Nishida
发明人： Kouichi Banno , Toshiyuki Hyoudo , Tadashi Nishida
IPC分类号： B22D39/04
CPC分类号： B22D39/04
摘要： An automatic pouring method whereby a tilting automatic pouring device can pour at high speed, accommodating high-speed molding on a high-speed molding line. The method includes: a step wherein a pouring hopper, which can hold an amount of molten metal sufficient for multiple pours, is tilted forward, thereby pouring the molten metal from the hopper into a casting mold; a step wherein the pouring hopper is tilted backward, thereby stopping the aforementioned pouring into the casting mold; and a step wherein a set of casting molds, including the casting mold for which the aforementioned pouring has been completed, are moved at intervals. During the period from the beginning of the step in which molten metal is poured into the casting mold to the end of the step in which the set of casting molds is moved at intervals, whenever the weight of molten metal in the pouring hopper is less than a prescribed weight, molten metal is continually supplied to the pouring hopper by tilting a holding furnace forward.
摘要翻译： 一种自动浇注方法，其倾斜自动倾倒装置可以高速倾倒，在高速成型生产线上容纳高速成型。 该方法包括：将能够容纳足够多次浇注量的熔融金属的倾倒料斗向前倾斜的步骤，从而将来自料斗的熔融金属倒入铸模中; 其中倾倒料斗向后倾斜的步骤，从而停止上述浇注到铸模中; 以及其中包括已经完成上述倾倒的铸模的一组铸模间隔地移动的步骤。 在将熔融金属注入铸模的步骤开始到阶段结束期间，其中一组铸模间隔地移动，每当浇注料斗中的熔融金属的重量小于 通过将保持炉向前倾斜，将熔融金属连续地供给到倾倒料斗。
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公开(公告)号：US20120173009A1
公开(公告)日：2012-07-05
申请号：US13378606
申请日：2010-03-25
申请人： Kouichi Banno , Tadashi Nishida
发明人： Kouichi Banno , Tadashi Nishida
摘要： Provided herein is an automatic pouring method and equipment for the same that enable to inhibit the generation of residual molten metal in a ladle and thus the molten metal to be discharged therefrom can be eliminated. The method includes the steps of determining a set weight of the molten metal to be received in the ladle and number of pieces of the molds that could be poured with the ladle based on data on assigned numbers of respective molds to be poured, types of products to be cast, and set weights of the molten metal to be poured, receiving a weight of the molten metal that is greater than the set weight of the molten metal in the ladle, deriving a difference in weight between the actual weight of the molten metal that is received in the ladle and the set weight of the molten metal in the ladle, deriving a target weight of the molten metal to be poured by adding a part of the derived difference in weight to the set weight of the molten metal to be poured into the mold to be poured, and pouring the molten metal into the mold to be poured to target the target weight of the molten metal to be poured. The pouring of the molten metal is repeated by number of times that equals to the number of pieces of the molds that could be poured with the ladle such that the ladle would be emptied when the last mold in the number of pieces of the molds that could be poured with the ladle is poured.
摘要翻译： 这里提供了一种能够抑制在钢包中产生残余熔融金属的自动浇注方法和设备，因此可以消除从其中排出的熔融金属。 该方法包括以下步骤：基于要注入的各个模具的数量的数据，确定在钢包中容纳的熔融金属的设定重量和可以与钢包一起浇注的模具的数量，产品的类型 铸造，并设定要浇注的熔融金属的重量，接收熔融金属的重量大于钢包中的熔融金属的设定重量，导致熔融金属的实际重量之间的重量差异 其被容纳在钢水包中并且在钢包中的熔融金属的固定重量，通过将一部分所得的重量差异加到待浇注的熔融金属的设定重量中，得到待浇注的熔融金属的目标重量 进入待浇注的模具中，并将熔融金属倒入模具中，以浇注浇注的熔融金属的目标重量。 重复浇注熔融金属的次数等于可以用钢包浇注的模具的数量，使得当最后一个模具中的模具数量可以时，钢包将被排空 倒入浇the杓。
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公开(公告)号：US20130140335A1
公开(公告)日：2013-06-06
申请号：US13636420
申请日：2011-06-29
IPC分类号： B22D39/04
摘要： The present invention provides pouring equipment of a tilting-type that can appropriately pour molten metal at a high speed corresponding to the speed of molding. It also provides a method of pouring the molten metal. The pouring equipment has a holding furnace supplying the molten metal by being tilted, a pouring ladle pouring the molten metal supplied from the holding furnace into molds that are intermittently transported, a device for measuring weight of the molten metal in the pouring ladle, and equipment for control that controls the tiltings of the holding furnace and the pouring ladle. The equipment for control has a device for storing results from measurements and devices for calculating the first and second flow rate. The equipment controls the tilting of the ladle so that the ladle pours the molten metal into the mold according to the flow pattern of the product.
摘要翻译： 本发明提供倾斜式浇注设备，其能够以对应于模制速度的高速适当地浇注熔融金属。 它还提供了一种浇注熔融金属的方法。 浇注设备具有通过倾斜供给熔融金属的保持炉，将从保持炉供给的熔融金属倾倒到间歇输送的模具中的浇注浇包，用于测量浇注浇包中的熔融金属重量的装置和设备 用于控制保持炉和倾倒浇包的倾斜。 用于控制的设备具有用于存储来自测量结果和用于计算第一和第二流量的装置的装置。 设备控制钢包的倾斜，使得钢包根据产品的流动模式将熔融金属倒入模具中。
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公开(公告)号：US20120097359A1
公开(公告)日：2012-04-26
申请号：US13262478
申请日：2010-03-19
申请人： Kouichi Banno , Toshiyuki Hyoudo , Tadashi Nishida
发明人： Kouichi Banno , Toshiyuki Hyoudo , Tadashi Nishida
CPC分类号： B22D39/04
摘要： Provided is an automatic pouring method whereby even a tilting automatic pouring device can pour at high speed, accommodating high-speed molding on a high-speed molding line. Said method includes: a process wherein a pouring tank, which can hold an amount of molten metal sufficient for multiple pours, is tilted forward, thereby pouring the molten metal from inside said tank into a casting mold; a process wherein the pouring tank is tilted backward, thereby halting the aforementioned pouring into the casting mold; and a process wherein a set of casting molds, including the casting mold for which the aforementioned pouring had completed, are moved at intervals. During the period from the beginning of the process in which molten metal is poured into the casting mold to the end of the process in which the set of casting molds is moved at intervals, whenever the weight of molten metal in the pouring tank is less than a prescribed weight, molten metal is continually supplied to the pouring tank by tilting a holding furnace forward.
摘要翻译： 提供了一种自动倾倒方法，即使倾斜自动倾倒装置也能高速倾倒，在高速成型生产线上容纳高速成型。 所述方法包括：一个方法，其中可以保持足够多次浇注的一定量熔融金属的倾倒罐向前倾斜，从而将熔融金属从所述罐内部注入铸模中; 其中倾倒罐向后倾斜，从而停止上述浇注到铸模中; 以及包括上述倾倒完成的铸模的一组铸模间隔地移动的方法。 在将熔融金属注入铸模的过程开始到浇铸槽中的熔融金属的重量少于一次的过程结束的期间内， 通过将保持炉向前倾斜，将熔融金属连续地供给到倾倒槽。
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