公开(公告)号：US20100035524A1

公开(公告)日：2010-02-11

申请号：US11916147

申请日：2006-06-01

Applicant: Masashi Hanaoka ,  Kenichi Hayashi

Inventor： Masashi Hanaoka ,  Kenichi Hayashi

IPC: B23C3/16 ,  B24B13/00 ,  B29C33/38 ,  G02B3/00

CPC classification number: B23C3/20 ,  B24B13/04 ,  G05B19/4093 ,  G05B2219/35354 ,  G05B2219/45157 ,  Y02P90/265 ,  Y10T409/305712 ,  Y10T409/306664

Abstract: While having a milling cutter, equipped with a rotary shaft and a blade portion projecting in the direction intersecting with the axial line direction of the rotary shaft, rotated about the axial line of said rotary shaft, the milling cutter and the base material for forming an optical device are relatively moved in the cutting-in direction and the feed direction to form machining faces that constitute the device face. At the boundary part of the machining faces, the rotary shaft is directed in the direction orthogonal to the boundary part to cut the lower machining face of two adjacent machining faces.The objective is to provide a method for manufacturing an optical device in which a step can be formed at the boundary part between two adjacent machining faces when manufacturing an optical device or a mold by cutting, and to provide an optical device.

Abstract translation: 当具有铣刀时，配备有旋转轴和沿与旋转轴的轴线方向相交的方向突出的叶片部分，围绕所述旋转轴的轴线旋转，铣刀和用于形成 光学装置在切入方向和进给方向上相对移动以形成构成装置面的加工面。 在加工面的边界部分，旋转轴沿着与边界部分正交的方向被引导以切割两个相邻加工面的下加工面。 本发明的目的是提供一种光学器件的制造方法，其中在通过切割制造光学器件或模具时，可以在两个相邻加工面之间的边界部分处形成台阶，并提供光学器件。

公开(公告)号：US07257877B2

公开(公告)日：2007-08-21

申请号：US10876912

申请日：2004-06-25

Applicant: Masashi Hanaoka ,  Kenichi Hayashi ,  Minoru Yamamoto

Inventor： Masashi Hanaoka ,  Kenichi Hayashi ,  Minoru Yamamoto

IPC: B23P13/04 ,  G02B6/34

CPC classification number: G02B1/11 ,  G02B5/1852 ,  Y10T29/49995

Abstract: A grating forming method for forming a fine grating with a grating period of at most 1 μm on a surface of a blank material including (1) feeding realatively a diamond cutting tool and the blank material in a groove extended direction while rotating the diamond cutting tool about the axial line and (2) cutting the surface of the blank material with a blade tip part of the diamond cutting tool to form the grooves while rotating and feeding the diamond cutting tool. When the fine grating with the grating period of “P” μm is formed and the feed amount per revolution of the diamond cutting tool is set to be “S” μm, the feed amount per revolution “S”, with which the diamond cutting tool is fed in the groove extended direction while rotating the diamond cutting tool about the axial line, is set to satisfy the following conditional expression: S

Abstract translation: 一种光栅形成方法，用于在坯料的表面上形成光栅周期至多为1um的精细光栅，包括（1）在使金刚石切割工具旋转的同时实际上进给金刚石切削工具和坯料，沿着槽延伸方向 围绕轴线和（2）用金刚石切割工具的刀片尖部切割坯料的表面，以在旋转和馈送金刚石切割工具的同时形成凹槽。 当形成光栅周期为“P”mum的精细光栅时，金刚石切削刀具的每转进给量设定为“S”mum，每转“S”的进给量，金刚石刀具 在金刚石切削工具绕轴线旋转的同时沿槽延伸方向进给，设定为满足以下条件表达式：S <2.9P 3。 这种条件是将表达式应用于坯料，成型模具，模制产品和用于制造成型模具的主构件。

公开(公告)号：US20050025423A1

公开(公告)日：2005-02-03

申请号：US10876912

申请日：2004-06-25

Applicant: Masashi Hanaoka ,  Kenichi Hayashi ,  Minoru Yamamoto

Inventor： Masashi Hanaoka ,  Kenichi Hayashi ,  Minoru Yamamoto

IPC: G02B1/11 ,  G02B5/18 ,  G02B6/34

CPC classification number: G02B1/11 ,  G02B5/1852 ,  Y10T29/49995

Abstract: A grating forming method for forming a fine grating with a grating period of 1 μm or less on a surface of a blank material including cutting the surface of the blank material with a blade tip part of a diamond cutting tool. When the fine grating with the grating period of “P” μm is formed and the feed speed of the diamond cutting tool is set to be “F” mm/min, the feed speed “F” is set to satisfy the conditional expression: F

Abstract translation: 一种光栅形成方法，用于在坯料的表面上形成光栅周期为1μm或更小的精细光栅，包括用金刚石切割工具的刀片尖端部分切割坯料的表面。 当形成光栅周期为“P”mum的精细光栅并且金刚石切削刀具的进给速度设定为“F”mm / min时，进给速度“F”被设定为满足条件表达式：F <1 0 0 P <3。 金刚石切削工具在与坯料表面垂直的方向上的振幅设定为“A”，振幅“A”设定为满足下列条件式：A <0。 0 1 8 P <2>。 金刚石切削刀具的每转的进给量被设定为“S”，每转的进给量“S”被设定为满足以下条件表达式：S <2。 9 P <3>。 这些条件表达式被应用于坯料，成型模具，模制产品和用于制造成型模具的主构件。