公开(公告)号：US07892474B2

公开(公告)日：2011-02-22

申请号：US11599769

申请日：2006-11-15

申请人： Alexandr Shkolnik ,  Ali El-Siblani ,  Hendrik John

发明人： Alexandr Shkolnik ,  Ali El-Siblani ,  Hendrik John

IPC分类号： B29C35/08 ,  B29C41/02

CPC分类号： B29C64/135 ,  B29C64/106 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y40/00 ,  B33Y70/00

摘要： The invention describes a process and a device for producing at least one three-dimensional object, a photo-polymerizable material is solidified by means of simultaneous or almost simultaneous exposure of a build area or partial build area in a building plane via electromagnetic radiation, wherein a distance between a support plate, at which the object to be generated is built, and the building plane is changed during at least one exposure phase.It is possible according to the invention to solidify the three-dimensional object in a main direction during a radiation phase exceeding a current prescribed hardening depth, without interrupting supply of electromagnetic energy during the irradiation phase. Further, it is possible to control a current hardening depth of the photopolymerizable material during a building phase. Embodiments of suitable devices are also described.

摘要翻译： 本发明描述了一种用于生产至少一个三维物体的方法和装置，可光聚合材料通过电磁辐射同时或几乎同时地暴露在建筑物平面中的构建区域或部分构建区域而固化，其中 在至少一个曝光阶段期间改变在其上构建待生成物体的支撑板与建筑物平面之间的距离。 根据本发明，可以在超过当前规定的硬化深度的辐射相期间在主方向上固化三维物体，而不会在照射阶段期间中断电磁能的供应。 此外，可以在构建阶段期间控制可光聚合材料的当前硬化深度。 还描述了合适装置的实施例。

公开(公告)号：US20080113293A1

公开(公告)日：2008-05-15

申请号：US11599769

申请日：2006-11-15

申请人： Alexandr Shkolnik ,  Ali El-Siblani ,  Hendrik John

发明人： Alexandr Shkolnik ,  Ali El-Siblani ,  Hendrik John

IPC分类号： B29C35/08

CPC分类号： B29C64/135 ,  B29C64/106 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y40/00 ,  B33Y70/00

摘要： The invention describes a process and a device for producing at least one three-dimensional object, a photo-polymerizable material is solidified by means of simultaneous or almost simultaneous exposure of a build area or partial build area in a building plane via electromagnetic radiation, wherein a distance between a support plate, at which the object to be generated is built, and the building plane is changed during at least one exposure phase.It is possible according to the invention to solidify the three-dimensional object in a main direction during a radiation phase exceeding a current prescribed hardening depth, without interrupting supply of electromagnetic energy during the irradiation phase. Further, it is possible to control a current hardening depth of the photopolymerizable material during a building phase. Embodiments of suitable devices are also described.

摘要翻译： 本发明描述了一种用于生产至少一个三维物体的方法和装置，可光聚合材料通过电磁辐射同时或几乎同时地暴露在建筑物平面中的构建区域或部分构建区域而固化，其中 在至少一个曝光阶段期间改变在其上构建待生成物体的支撑板与建筑物平面之间的距离。 根据本发明，可以在超过当前规定的硬化深度的辐射相期间在主方向上固化三维物体，而不会在照射阶段期间中断电磁能的供应。 此外，可以在构建阶段期间控制可光聚合材料的当前硬化深度。 还描述了合适装置的实施例。

公开(公告)号：US20110196529A1

公开(公告)日：2011-08-11

申请号：US13089455

申请日：2011-04-19

申请人： Alexandr Shkolnik ,  Hendrik John ,  Ali El-Siblani

发明人： Alexandr Shkolnik ,  Hendrik John ,  Ali El-Siblani

IPC分类号： G06F19/00

CPC分类号： G03F7/2022 ,  B29C64/106 ,  B29C64/129 ,  B33Y30/00 ,  B33Y50/00 ,  B33Y50/02 ,  G03F7/70291

摘要： The invention relates to a process or device for the production of a three-dimensional object by layer-wise solidification of a material which is solidifiable under the application of electromagnetic irradiation by means of mask illumination, wherein the mask is produced using an image forming unit having a prescribed resolution, which is formed from a constant number of image forming elements (pixels) being discrete and being arranged in a spatially mutually fixed manner. For the improvement of the resolution along the outer and inner contours of the sectional areas of the object to be generated layer-wise in the sub-pixel range, a multiple illumination per layer is performed, which consists of a series of multiple images that are mutually shifted in the sub-pixel range in the image/construction plane, wherein a separate mask/bitmap is produced for each shifted image.

摘要翻译： 本发明涉及一种用于通过层状固化生产三维物体的方法或装置，所述材料在通过掩模照射施加电磁照射下可固化的材料，其中所述掩模使用图像形成单元 具有规定的分辨率，其由恒定数量的图像形成元件（像素）形成为离散且以空间相互固定的方式布置。 为了沿着子像素范围内逐层生成的物体的剖面面积的外部和内部轮廓的分辨率的提高，执行每层多重照明，其包括一系列多个图像 在图像/构造平面中的子像素范围内相互移位，其中为每个移位图像产生单独的掩模/位图。

公开(公告)号：US20110009992A1

公开(公告)日：2011-01-13

申请号：US12847556

申请日：2010-07-30

申请人： Alexandr Shkolnik ,  Hendrik John ,  Ali El-Siblani

发明人： Alexandr Shkolnik ,  Hendrik John ,  Ali El-Siblani

IPC分类号： G06F17/00 ,  G06K15/22

CPC分类号： G03F7/2022 ,  B29C64/106 ,  B29C64/129 ,  B33Y30/00 ,  B33Y50/00 ,  B33Y50/02 ,  G03F7/70291

摘要： The invention relates to a process or device for the production of a three-dimensional object by layer-wise solidification of a material which is solidifiable under the application of electromagnetic irradiation by means of mask illumination, wherein the mask is produced using an image forming unit having a prescribed resolution, which is formed from a constant number of image forming elements (pixels) being discrete and being arranged in a spatially mutually fixed manner. For the improvement of the resolution along the outer and inner contours of the sectional areas of the object to be generated layer-wise in the sub-pixel range, a multiple illumination per layer is performed, which consists of a series of multiple images that are mutually shifted in the sub-pixel range in the image/construction plane, wherein a separate mask/bitmap is produced for each shifted image.

摘要翻译： 本发明涉及一种用于通过层状固化生产三维物体的方法或装置，所述材料在通过掩模照射施加电磁照射下可固化的材料，其中所述掩模使用图像形成单元 具有规定的分辨率，其由恒定数量的图像形成元件（像素）形成为离散且以空间相互固定的方式布置。 为了沿着子像素范围内逐层生成的物体的剖面面积的外部和内部轮廓的分辨率的提高，执行每层多重照明，其包括一系列多个图像 在图像/构造平面中的子像素范围内相互移位，其中为每个移位图像产生单独的掩模/位图。

公开(公告)号：US07845930B2

公开(公告)日：2010-12-07

申请号：US11123973

申请日：2005-05-06

申请人： Alexandr Shkolnik ,  Hendrik John ,  Ali El-Siblani

发明人： Alexandr Shkolnik ,  Hendrik John ,  Ali El-Siblani

IPC分类号： B28B1/16 ,  B29C35/08

CPC分类号： B29C64/129 ,  B29C64/135 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y40/00

摘要： The invention relates to a process or a device for the production of a three-dimensional object by layer-wise solidification of a photo-polymerizable resin by means of a planar or essentially planar construction/reference plane, at which the photo-polymerizable resin contained in the liquid material is to be hardened by electromagnetic irradiation, and wherein the material application for the subsequent layer automatically results from the separation of the last hardened layer from the construction/-reference plane, whereby the construction/reference plane is formed by an elastic film. The film is fixed in a frame, and the height position of the frame with the film is adjusted in a basin containing the liquid material such that the pressure of the liquid material compensates the sagging of the film (formation of a negative meniscus), and that the lower side of the film is permanently in contact with the material during the whole construction process.

摘要翻译： 本发明涉及通过平面或基本上平面的构造/参考平面通过可光聚合树脂的层状固化来生产三维物体的方法或装置，在该平面或基本上平面的构造/参考平面上，光聚合树脂含有 在液体材料中通过电磁辐射而被硬化，并且其中用于后续层的材料应用由最后的硬化层与构造/参考平面分离而自动产生，由此构造/参考平面由弹性 电影。 将胶片固定在一个框架中，并且将胶片的框架的高度位置调节在包含液体材料的盆中，使得液体材料的压力补偿膜的下垂（形成负弯液面），并且 膜的下侧在整个施工过程中永久地与材料接触。

公开(公告)号：US20050248061A1

公开(公告)日：2005-11-10

申请号：US11123973

申请日：2005-05-06

申请人： Alexandr Shkolnik ,  Hendrik John ,  Ali El-Siblani

发明人： Alexandr Shkolnik ,  Hendrik John ,  Ali El-Siblani

IPC分类号： B29C33/68 ,  B29C35/08 ,  B29C41/02 ,  B29C67/00 ,  C08J3/24 ,  G03F7/20

CPC分类号： B29C64/129 ,  B29C64/135 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y40/00

摘要： The invention relates to a process or a device for the production of a three-dimensional object by layer-wise solidification of a photo-polymerizable resin by means of a planar or essentially planar construction/reference plane, at which the photo-polymerizable resin contained in the liquid material is to be hardened by electromagnetic irradiation, and wherein the material application for the subsequent layer automatically results from the separation of the last hardened layer from the construction/-reference plane, whereby the construction/reference plane is formed by an elastic film. The film is fixed in a frame, and the height position of the frame with the film is adjusted in a basin containing the liquid material such that the pressure of the liquid material compensates the sagging of the film (formation of a negative meniscus), and that the lower side of the film is permanently in contact with the material during the whole construction process.

摘要翻译： 本发明涉及通过平面或基本上平面的构造/参考平面通过可光聚合树脂的层状固化来生产三维物体的方法或装置，在该平面或基本上平面的构造/参考平面上，光聚合树脂含有 在液体材料中通过电磁辐射而被硬化，并且其中用于后续层的材料应用由最后的硬化层与构造/参考平面分离而自动产生，由此构造/参考平面由弹性 电影。 将胶片固定在一个框架中，并且将胶片的框架的高度位置调节在包含液体材料的盆中，使得液体材料的压力补偿膜的下垂（形成负弯液面），并且 膜的下侧在整个施工过程中永久地与材料接触。

公开(公告)号：US08394313B2

公开(公告)日：2013-03-12

申请号：US12916818

申请日：2010-11-01

申请人： Ali El-Siblani ,  Alexandr Shkolnik ,  Hendrik John

发明人： Ali El-Siblani ,  Alexandr Shkolnik ,  Hendrik John

IPC分类号： B29C35/08

CPC分类号： B29C64/129 ,  B29C64/135 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y40/00

摘要： The invention relates to a process or a device for the production of a three-dimensional object by layer-wise solidification of a photo-polymerizable resin by means of a planar or essentially planar construction/reference plane, at which the photo-polymerizable resin contained in the liquid material is to be hardened by electromagnetic irradiation, and wherein the material application for the subsequent layer automatically results from the separation of the last hardened layer from the construction/-reference plane, whereby the construction/reference plane is formed by an elastic film. The film is fixed in a frame, and the height position of the frame with the film is adjusted in a basin containing the liquid material such that the pressure of the liquid material compensates the sagging of the film (formation of a negative meniscus), and that the lower side of the film is permanently in contact with the material during the whole construction process.

摘要翻译： 本发明涉及通过平面或基本上平面的构造/参考平面通过可光聚合树脂的层状固化来生产三维物体的方法或装置，在该平面或基本上平面的构造/参考平面上，光聚合树脂含有 在液体材料中通过电磁辐射而被硬化，并且其中用于后续层的材料应用由最后的硬化层与构造/参考平面分离而自动产生，由此构造/参考平面由弹性 电影。 将胶片固定在一个框架中，并且将胶片的框架的高度位置调节在包含液体材料的盆中，使得液体材料的压力补偿膜的下垂（形成负弯液面），并且 膜的下侧在整个施工过程中永久地与材料接触。

公开(公告)号：US20110062633A1

公开(公告)日：2011-03-17

申请号：US12916818

申请日：2010-11-01

申请人： Alexandr Shkolnik ,  Hendrik John ,  Ali El-Siblani

发明人： Alexandr Shkolnik ,  Hendrik John ,  Ali El-Siblani

IPC分类号： B29C35/04

CPC分类号： B29C64/129 ,  B29C64/135 ,  B33Y10/00 ,  B33Y30/00 ,  B33Y40/00

摘要： The invention relates to a process or a device for the production of a three-dimensional object by layer-wise solidification of a photo-polymerizable resin by means of a planar or essentially planar construction/reference plane, at which the photo-polymerizable resin contained in the liquid material is to be hardened by electromagnetic irradiation, and wherein the material application for the subsequent layer automatically results from the separation of the last hardened layer from the construction/-reference plane, whereby the construction/reference plane is formed by an elastic film. The film is fixed in a frame, and the height position of the frame with the film is adjusted in a basin containing the liquid material such that the pressure of the liquid material compensates the sagging of the film (formation of a negative meniscus), and that the lower side of the film is permanently in contact with the material during the whole construction process.

摘要翻译： 本发明涉及通过平面或基本上平面的构造/参考平面通过可光聚合树脂的层状固化来生产三维物体的方法或装置，在该平面或基本上平面的构造/参考平面上，光聚合树脂含有 在液体材料中通过电磁辐射而被硬化，并且其中用于后续层的材料应用由最后的硬化层与构造/参考平面分离而自动产生，由此构造/参考平面由弹性 电影。 将胶片固定在一个框架中，并且将胶片的框架的高度位置调节在包含液体材料的盆中，使得液体材料的压力补偿膜的下垂（形成负弯液面），并且 膜的下侧在整个施工过程中永久地与材料接触。

公开(公告)号：US07790093B2

公开(公告)日：2010-09-07

申请号：US11126068

申请日：2005-05-09

申请人： Alexandr Shkolnik ,  Hendrik John ,  Ali El-Siblani

发明人： Alexandr Shkolnik ,  Hendrik John ,  Ali El-Siblani

IPC分类号： G02F1/00

CPC分类号： G03F7/2022 ,  B29C64/106 ,  B29C64/129 ,  B33Y30/00 ,  B33Y50/00 ,  B33Y50/02 ,  G03F7/70291

摘要： The invention relates to a process or a device for the production of a three-dimensional object by layer-wise solidification of a material which is solidifiable under the application of electromagnetic irradiation by means of mask illumination, wherein the mask is produced using an image forming unit having a prescribed resolution, which is formed from a constant number of image forming elements (pixels) being discrete and being arranged in a spatially mutually fixed manner. For the improvement of the resolution along the outer and inner contours of the sectional areas of the object to be generated layer-wise in the sub-pixel range, a multiple illumination per layer is performed, which consists of a series of multiple images that are mutually shifted in the sub-pixel range in the image/construction plane, wherein a separate mask/bitmap is produced for each shifted image.

摘要翻译： 本发明涉及一种用于通过层状固化生产三维物体的方法或装置，所述材料在通过掩模照射施加电磁辐射下是可固化的，其中所述掩模是使用图像形成 具有规定分辨率的单元，其由恒定数量的图像形成元件（像素）形成为离散且以空间相互固定的方式布置。 为了沿着子像素范围内逐层生成的物体的剖面面积的外部和内部轮廓的分辨率的提高，执行每层多重照明，其包括一系列多个图像 在图像/构造平面中的子像素范围内相互移位，其中为每个移位图像产生单独的掩模/位图。

公开(公告)号：US20050248062A1

公开(公告)日：2005-11-10

申请号：US11126068

申请日：2005-05-09

申请人： Alexandr Shkolnik ,  Hendrik John ,  Ali El-Siblani

发明人： Alexandr Shkolnik ,  Hendrik John ,  Ali El-Siblani

IPC分类号： B29C67/00 ,  G02F1/00 ,  G03F7/20

CPC分类号： G03F7/2022 ,  B29C64/106 ,  B29C64/129 ,  B33Y30/00 ,  B33Y50/00 ,  B33Y50/02 ,  G03F7/70291

摘要： The invention relates to a process or a device for the production of a three-dimensional object by layer-wise solidification of a material which is solidifiable under the application of electromagnetic irradiation by means of mask illumination, wherein the mask is produced using an image forming unit having a prescribed resolution, which is formed from a constant number of image forming elements (pixels) being discrete and being arranged in a spatially mutually fixed manner. For the improvement of the resolution along the outer and inner contours of the sectional areas of the object to be generated layer-wise in the sub-pixel range, a multiple illumination per layer is performed, which consists of a series of multiple images that are mutually shifted in the sub-pixel range in the image/construction plane, wherein a separate mask/bitmap is produced for each shifted image.

摘要翻译： 本发明涉及一种用于通过层状固化生产三维物体的方法或装置，所述材料在通过掩模照射施加电磁辐射下是可固化的，其中所述掩模是使用图像形成 具有规定分辨率的单元，其由恒定数量的图像形成元件（像素）形成为离散且以空间相互固定的方式布置。 为了沿着子像素范围内逐层生成的物体的剖面面积的外部和内部轮廓的分辨率的提高，执行每层多重照明，其包括一系列多个图像 在图像/构造平面中的子像素范围内相互移位，其中为每个移位图像产生单独的掩模/位图。