摘要:
A cooled roof for electric arc furnaces (20) or ladle furnaces (29). The roof being used as a covering element and including a cooling system comprising tubes fed with cooling fluid. The roof including at least a central aperture (25) for the positioning and movement of the electrodes (30) and at least a peripheral aperture (14) for the aspiration and discharge of fumes. The aperture (14) being connected to intake systems. The roof including two single-block cooling structures, inner (1) and outer (12), consisting of respective bent tubes (15, 16) developing according to adjacent and superimposed rings or spirals. The inner (11) and outer (12) cooling structures being associated with one another at least in correspondence with the respective bases facing towards the inside of the furnace (20, 29). Between the inner cooling structure (11) and the outer cooling structure (12) there being defined an annular interspace (13) in which the fumes circulate in an annular direction and slow down. The annular interspace (13) communicating with the peripheral aperture. The inner cooling structure (11) including fume-transit interstices connecting the inside of the furnace (20, 29) with the annular interspace (13).
摘要:
Method to load scrap for electric arc furnace including at least a roof (13) associated with movable moving means (17) cooperating with second movable moving means (24), the roof (13) including at least a hole (15) to discharge the fumes (16), the scrap (22) being contained in baskets (21), there being included at least a system to process the fumes (32) connected with the chimney, the full basket (21) including at least a first position (21a) to pre-heat the scrap arranged at the side of and in proximity to the furnace (10) and a second position (21b) to unload the scrap arranged in cooperation with the mouth of the furnace (10), the movable moving means (24) of the basket (21) and the movable moving means (17) of the roof (13) being functionally associated at least momentarily, the basket (21) containing the scrap being installed in a removable manner on the second movable moving means (24) and being associated at least temporally with a covering system (29), which can be translated from a closed position to an open position, the fumes (16) leaving the fourth hole (15) of the furnace (10) being sent inside the basket (21) containing the scrap (22) through a discharge duct which connects an inlet aperture (27) included on the covering system (29) with the fourth hole of the furnace (13), the fumes (16) being made to leave the basket (21) through an outlet aperture cooperating with the bottom of the furnace (13), the fumes (16) being made to leave the basket (21) through an outlet aperture cooperating with the bottom of the basket (21) and directly connected with a combustion chamber (28), the roof (13) passing from its first closed position (13a) to its second open position (13b) in coordination with the passage of the basket (21) from its first pre-heating position (21a) to its second unloading position (21b).
摘要:
System to load pre-heated scrap by means of baskets for electric arc furnace, the furnace including a movable roof (28), at least one basket (15) loaded with scrap being arranged in a lateral position near the furnace, the basket (15) being associated with a movable covering system (18), there being included at least a pipe (20) connecting the fourth hole of the furnace with the inside of the basket (15) to convey the fumes leaving the furnace (12) with the function of pre-heating the scrap, the pipe (20) being associated with the covering system (18) and able to be moved therewith, the basket (15) being associated with moving means (16a).
摘要:
Basket to manipulate scrap in cooperation with an arc furnace (11) and with means to pre-heat the scrap by means of the fumes from the fourth hole (14), the basket being able to be associated with a movable covering system (16) and including a containing body, a bottom equipped with toothed lower closing means which may be momentarily opened, and lateral extensions for moving and positioning the basket, the containing body comprising a first upper part (10a) which acts as a buffer store to temporally increase the capacity of the basket (10) and a second lower part (10b) to contain the scrap, with a capacity substantially mating with the volume of the load of the melting furnace (110) which it has to feed, wherein the second lower part (10b) is associated with cooling means.
摘要:
Tapping method for molten metal from containers (13) including at the lower part a tapping channel (14) associated at the end part with a discharge hole (15) substantially vertical or sub-vertical, the discharge hole (15) being associated at the lower part with a sliding interception device (19), wherein the tapping channel (14) comprises, associated with the walls, an electromagnetic device (17) with spirals (18) and a system for cooling the walls, wherein, during the end-of-tapping step of the liquid metal the sliding interception device (19) is activated by closing the discharge hole (15) and allowing the metal in the tapping channel (14) to solidify so as to form at least a layer which lines both the tapping channel (14) and the discharge hole (15) filling it completely, and that during the start-of-tapping step the sliding interception device (19) is activated by leaving the discharge hole (15) free and the metal which is blocking the discharge hole (15) is melted by means of the electromagnetic device (17) by varying the characteristics of the current flow.Tapping device which achieves the method as described above and comprising means (38) to feed the electromagnetic device (17) with electric current as a function of the steps of melting and tapping, the sliding interception device (19) comprising a first part (23a) with a high resistance to heat shock, corrosion and erosion and a second part (23b), positioned adjacent to the first part (23a), with high heat conductivity.
摘要:
Crystalliser and method to control the deformations of the sidewalls of a crystalliser (11) for the continuous casting of billets/blooms/slabs (24), which is associated with a mould (10) and cooperates externally with a box-shaped structure (13) creating a cooling chamber (14), in which a cooling fluid circulates, and cooperates internally with the skin of the billets/blooms/slabs (24) being formed, the cooling chamber (14) containing an intermediate wall (20) creating a circulation channel (21) in cooperation with the outer surface of the sidewall (12) of the crystalliser (11), at least one upper zone (37) being included in cooperation at least with the vicinity of the meniscus and with the portion below the meniscus (27) of liquid metal, a lower zone (38) being also included and beginning in the vicinity of the zone of separation of the forming skin from the inner surface of the sidewall (12) of the crystalliser (11) and extending towards the outlet of the crystalliser (11), the pressure of the cooling fluid in the lower zone (38) of the crystalliser (11) being a function of the desired value (g1) of an air interspace (36) between the sidewall (12) of the crystalliser (11) and the skin of the forming billet/bloom/slab (24), this desired value of air interspace (36) tending towards a zero value.
摘要:
The crystalliser (11) cooperates externally with a box-shaped structure (13) creating cooling chambers (14), in which a cooling fluid circulates, and cooperates internally with the skin of the billets, blooms or slabs (24) being formed. The cooling chambers (14) containing intermediate walls (20) create circulation channels (21) in cooperation with the outer surfaces (12) of the sidewalls of the crystalliser (11), at least one upper zone (34) being included in cooperation at least with the vicinity of the meniscus and with the portion below the meniscus (33) of liquid metal, a lower zone (26) being also included and beginning in the vicinity of the zone of separation of the forming skin from the inner surfaces (12) of the crystalliser (11) and extending towards the outlet of the crystalliser (11). By acting on the cross-section and/or conformation of at least one longitudinal portion of at least one side of the cross-section of the circulation channels (21), e.g., by providing elements to disturb the flow of cooling fluid in the circulation channels (21), and by acting on the different pressures of the cooling fluid present between the inlet and outlet of that longitudinal portion of the circulation channels (21) a desired turbulence of the cooling fluid is created which is such as to increase the coefficient of heat exchange to a value greater than 40,000 W/m.sup.2 K. The side walls of the crystallizer preferably have a thickness between 4 and 15 mm.
摘要:
Cooling system for cathodes, or electrodes, (11) in Direct Current electric arc furnaces, the cathodes (11) comprising a lower consumable graphite part (11a), from which the electric arc is sparked, associated at the upper part with a hollow metallic part (11b) by means of a joint (13), inside the metallic part (11b) there being included a closed cooling circuit (19) with water or other similar cooling fluid, defining an area of evaporation (17) arranged substantially in cooperation with the lower end of the metallic part (11b) and an area of condensation (18) arranged in cooperation with a desired upper area of the metallic part (11b), the area of condensation (18) cooperating with a heat exchanger (15) associated with the outer wall of the metallic part (11b), there also being included an ascending channel (14) for the steam (19a) from the evaporation area (17) to the area of condensation (18) and at least a descending channel (16) whereby the condensation descends, under force of gravity, from the area of condensation (18) to the area of evaporation (17), the descending channel (14) and ascending channel (16) communicating with each other in correspondence with the area of evaporation (17) and the area of condensation (18), the descending channel (16) corresponding with the inner wall of the metallic part (11b) and having an inferior section than the section of the ascending channel (14).
摘要:
Cooling device with panels for arc electric furnaces, which is used in an electric melting furnace in cooperation with the vertical sidewall placed above the lower shell (11) of the furnace, the furnace comprising in its lower part one lower shell (11) to contain a bath (12) of melting metal and an upper shell defined by a plurality of panels (16) comprising a plurality of cooling tubes (17), the lower shell (11) including at its outer part a metallic containing element (15), the inner refractory having an upper edge (19) located substantially at the level of the upper edge of the layer of slag (14) contained above the bath (12) of melting metal, each panel (16) including an outer layer (116) and at least an inner layer (22) of cooling tubes (17), the layers (116, 22) developing vertically along the vertical side wall of the furnace above the refractory edge of the lower shell (11) and being separated by an interspace (23).
摘要:
Cooling device with panels for arc electric furnaces, which is used in an electric melting furnace in cooperation with the vertical sidewall placed above the lower shell (11) of the furnace, the furnace comprising in its lower part one lower shell (11) to contain a bath (12) of melting metal and an upper shell defined by a plurality of panels (16) comprising a plurality of cooling tubes (17), the lower shell (11) including at its outer part a metallic containing element (15), the inner refractory having an upper edge (19) located substantially at the level of the upper edge of the layer of slag (14) contained above the bath (12) of melting metal, at least part of the outer panel (16) consisting of a horizontal row (18) of cooling tubes (17) arranged slightly above a substantial part of the upper refractory edge (19) of the lower shell (11).