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公开(公告)号:US20250121713A1
公开(公告)日:2025-04-17
申请号:US18379868
申请日:2023-10-13
Applicant: BorgWarner Inc.
Inventor: Daniel Brown
Abstract: A stationary vehicle battery charger for charging vehicle batteries in battery electric vehicles (BEVs) includes a plurality of MOSFET modules, electrically connected to form a matrix converter, comprising a plurality of MOSFET switches, each MOSFET switch including a body diode and capable of bidirectional electrical current flow while the MOSFET switch is conductive, such that a MOSFET switch from a first MOSFET module and a MOSFET switch from a second, different MOSFET module are electrically coupled so that the body diodes prevent bidirectional current flow while the MOSFET switch from the first MOSFET module and the MOSFET switch from the second, different MOSFET module are non-conductive.
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公开(公告)号:US20240369108A1
公开(公告)日:2024-11-07
申请号:US18774963
申请日:2024-07-17
Applicant: BorgWarner Inc.
Inventor: Daniel Brown , Shawn Blackmur , Michael Close
Abstract: A torque-limiting coupler for connecting an electric motor to a rotatable input of a vehicle is provided, including: a rigid frame that is configured to be coupled to one of the rotatable input or an output shaft of the electric motor; and an elastic member, configured to engage the other of the rotatable input or the output shaft of the electric motor, that engages the rigid frame such that the elastic member substantially maintains its shape and inhibits angular displacement between the rotatable input and the output shaft when an amount of torque received from the output shaft is below a predetermined torque limit, the elastic member changes shape permitting angular displacement between the rotatable input and the output shaft when an amount of torque received from the output shaft exceeds the predetermined torque limit.
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公开(公告)号:US10138944B2
公开(公告)日:2018-11-27
申请号:US15316197
申请日:2015-05-29
Applicant: BorgWarner Inc.
Inventor: Daniel Brown , Roger T. Simpson
Abstract: A coupling assembly (20, 120, 220) and method can include a first rotatable member (22, 122, 222) and a second rotatable member (26, 126, 226) defining a cylindrical hub portion having a plurality of springs (42, 142, 242) interposed between the cylindrical hub portion of the second rotatable member (26, 126, 226) and the first rotatable member (22, 122, 222) for transferring rotational torque between the first and second rotatable members. A plurality of load-bearing surfaces (32, 132, 232) associated with the first rotatable member (22, 122, 222) are engageable by the plurality of springs (42, 142, 242) to accommodate radial clearances (34, 36, 134, 136, 234) between the first rotatable member (22, 122, 222) and the cylindrical hub portion while providing rotational drive torque from the first rotatable member (22, 122, 222) to the second rotatable member (22, 122, 222) through the plurality of springs (42, 142, 242).
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公开(公告)号:US10119431B2
公开(公告)日:2018-11-06
申请号:US15318411
申请日:2015-06-18
Applicant: BorgWarner Inc.
Inventor: Daniel Brown
Abstract: A system (42) including a phaser (28), a motor (38), and a controller (40) for controlling the phase between a camshaft (18) and a crankshaft (16) of an engine (10). The phaser (28) is attached to the camshaft (18), is in communication with the crankshaft (16), and is configured to adjust the phase of the camshaft (18). The motor (38) actuates the phaser (28) and is operatively attached to and in communication with the phaser (28) such that rotation of the crankshaft (16) back-drives the motor (38) to subsequently generate a signal. The controller (40) is in electrical communication with the motor (38), is responsive to the signal, and uses the signal to determine the rotational speed of the motor (38) to thereby commutate the motor (38) and subsequently drive the motor (38) so as to actuate the phaser (28) and control the phase of the camshaft (18).
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公开(公告)号:US12071995B2
公开(公告)日:2024-08-27
申请号:US17260380
申请日:2019-07-19
Applicant: BorgWarner Inc.
Inventor: Daniel Brown , Shawn Blackmur , Michael Close
Abstract: A torque-limiting coupler for connecting an electric motor to a rotatable input of a vehicle is provided, including: a rigid frame that is configured to be coupled to one of the rotatable input or an output shaft of the electric motor; and an clastic member, configured to engage the other of the rotatable input or the output shaft of the electric motor, that engages the rigid frame such that the elastic member substantially maintains its shape and inhibits angular displacement between the rotatable input and the output shaft when an amount of torque received from the output shaft is below a predetermined torque limit, the elastic member changes shape permitting angular displacement between the rotatable input and the output shaft when an amount of torque received from the output shaft exceeds the predetermined torque limit.
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公开(公告)号:US11542842B2
公开(公告)日:2023-01-03
申请号:US17328288
申请日:2021-05-24
Applicant: BorgWarner Inc.
Inventor: Chad McCloy , Daniel Brown
Abstract: An electrically-actuated variable camshaft timing (VCT) device, comprising: an input configured to receive rotational force from an electric motor; an output configured to couple with a camshaft of an internal combustion engine; a planet gear having radially outwardly extending gear teeth configured to engage ring gears and a radially-inwardly-facing surface; a planet pin, supporting the planet gear, having an outer surface and an axis of rotation about which the planet gear rotates; and a spring applying force in a substantially axial direction along the axis of rotation that moves the planet gear in a radial direction.
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公开(公告)号:US11274577B2
公开(公告)日:2022-03-15
申请号:US16676973
申请日:2019-11-07
Applicant: BorgWarner, Inc.
Inventor: Daniel Brown
Abstract: A variable camshaft timing (VCT) assembly for controlling the angular position of concentric camshafts includes an independent VCT device that is configured to couple with a first concentric camshaft and change an angular position of the first concentric camshaft relative to an angular position of a crankshaft; and one or more dependent VCT devices mechanically linking an output of the independent VCT device with a second concentric camshaft, wherein the dependent VCT device(s) change(s) an angular position of the second concentric camshaft relative to the angular position of the first concentric camshaft based on angular movement of the output of the independent VCT device.
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公开(公告)号:US10767518B2
公开(公告)日:2020-09-08
申请号:US15986776
申请日:2018-05-22
Applicant: BorgWarner Inc.
Inventor: Franklin R. Smith , Daniel Brown
Abstract: A hydraulically operated camshaft phasing mechanism has two lock pins. One of the lock pins engages at an intermediate position and an end lock pin engages near one of the stops at the end of the phaser range of authority. At least one of the locking pins, preferably the end lock pin, when the vane is at an end stop position, is engaged by oil pressure and spring loaded to release when the oil pressure side of the end lock pin is vented.
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公开(公告)号:US10514068B2
公开(公告)日:2019-12-24
申请号:US16050571
申请日:2018-07-31
Applicant: BorgWarner Inc.
Inventor: Chad McCloy , Daniel Brown , Shawn Blackmur
Abstract: A variable camshaft timing device adjusts phase between a camshaft and a crankshaft and includes a first ring gear configured to connect to the camshaft and rotate about a center axis, having a plurality of radially-inwardly facing gear teeth; a second ring gear axially spaced from the first ring gear, configured to receive rotational input from the crankshaft and rotate about the center axis, having a plurality of radially-inwardly facing gear teeth; a planetary gear assembly including one or more planet gears that are configured for rotation by an electric motor and engage the first ring gear and the second ring gear through the planet gear(s); and a cushioned stop configured to transmit energy between the planetary gear assembly and a planetary gear stop attached to a sprocket or a camshaft plate.
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公开(公告)号:US10240525B2
公开(公告)日:2019-03-26
申请号:US15310115
申请日:2015-05-04
Applicant: BorgWarner Inc.
Inventor: David B. Roth , Christopher J. Pluta , Paul A. Darsky , Daniel Brown
Abstract: A variable compression connecting rod system (10) located in an internal combustion engine (12) and a method of assembly can include a connecting rod (28) mountable to a piston pin (26) having a first longitudinal axis at one end and 5 mountable to a crankpin (22) having a second longitudinal axis at a second end portion (36). A hydraulically actuated eccentric rotor (52) rotatable about one of the first and second longitudinal axis. The eccentric rotor (52) including first and second vanes (54a, 54b) for driving the rotor between first and second angular positions in response to fluid pressure acting on the first and second vanes. The eccentric rotor 10 (52) having an eccentric surface area with different radial distances (80, 82) movable into alignment with a longitudinal axis of the connecting rod (28) for varying a longitudinal length of the connecting rod (28) between the first and second longitudinal axis.
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