摘要:
Methods and apparatus for weighing an article, such as a mail piece, while the article is moving at high speed. An article (900) is received from an intake transport (1200), and gripped in a weighing station (1310), in between a capstan roller and a pinch roller (1316), which are synchronized to minimize slipping. A first precision servo system (1252, 1250) alters the speed of the article, and in the process acquires torque data for storage and analysis (1212, 1282). A second precision servo system (1260,1330) applies a constant force, via a tension arm (1320), urging the pinch roller (1316) against the capstan roller, independently of the thickness of the mail piece. Active electronic damping (1900) reduces oscillation when an inconsistency in thickness of the article is encountered during weighing. The damping force is subtracted from the capstan motor torque data for improved accuracy (FIG. 20B).
摘要:
Methods and apparatus for weighing an article, such as a mail piece, while the article is moving at high speed. An article (900) is received from an intake transport (1200), and gripped in a weighing station (1310), in between a capstan roller and a pinch roller (1316), which are synchronized to minimize slipping. A first precision servo system (1252, 1250) alters the speed of the article, and in the process acquires torque data for storage and analysis (1212, 1282). A second precision servo system (1260,1330) applies a constant force, via a tension arm (1320), urging the pinch roller (1316) against the capstan roller, independently of the thickness of the mail piece. Active electronic damping (1900) reduces oscillation when an inconsistency in thickness of the article is encountered during weighing. The damping force is subtracted from the capstan motor torque data for improved accuracy (FIG. 20B).
摘要:
Methods and apparatus for weighing an article, such as a mail piece, while the article is moving, for example along a transport path (FIG. 2). In one embodiment, a weigh station comprises a servo motor 110 driven by a servo feed back loop (126, 128) to maintain a selected speed setting 130. When an article is introduced, an impulse is applied to the article sufficient to change its state of motion from its initial state to the selected speed setting. That impulse is applied by the servo motor 110, and the system captures data indicative of the applied impulse, by monitoring the motor current (140, 142). A processor 140 or software converts the captured data to determine a weight of the article, based on stored calibration data 148.
摘要:
A flatbed weigh system and methods for weighing substantially flat articles such as mail flats while they are moving. A weigh system has an intake plate (2102) and an accelerator assembly (2100) that receives an article (2150) and accelerates it to a selected velocity. Acceleration is controlled by a servo motor (2112) which in turn is driven by a precision closed-loop servo system (FIG. 12) that accumulates motor torque data to determine the article weight. The accelerator assembly uses vacuum pressure (2130, 2132) to hold the moving article in engagement with a cylindrical capstan roller (2110) while it is being weighed. This vacuum-driven concept eliminates the need for a pinch roller to hold the moving article against a capstan roller as in other designs. Because the pinch roller is eliminated, there is essentially no “bouncing” to address, so dampening is obviated. Further, the vacuum design is not adversely affected by variations in thickness of the article under test as in the pinch roller designs.
摘要:
Methods and apparatus for weighing an article, such as a mail piece, while the article is moving, for example along a transport path (FIG. 2). In one embodiment, a weigh station comprises a servo motor 110 driven by a servo feed back loop (126, 128) to maintain a selected speed setting 130. When an article is introduced, an impulse is applied to the article sufficient to change its state of motion from its initial state to the selected speed setting. That impulse is applied by the servo motor 110, and the system captures data indicative of the applied impulse, by monitoring the motor current (140, 142). A processor 140 or software converts the captured data to determine a weight of the article, based on stored calibration data 148.
摘要:
A flatbed weigh system and methods for weighing substantially flat articles such as mail flats while they are moving. A weigh system has an intake plate (2102) and an accelerator assembly (2100) that receives an article (2150) and accelerates it to a selected velocity. Acceleration is controlled by a servo motor (2112) which in turn is driven by a precision closed-loop servo system (FIG. 12) that accumulates motor torque data to determine the article weight. The accelerator assembly uses vacuum pressure (2130, 2132) to hold the moving article in engagement with a cylindrical capstan roller (2110) while it is being weighed. This vacuum-driven concept eliminates the need for a pinch roller to hold the moving article against a capstan roller as in other designs. Because the pinch roller is eliminated, there is essentially no “bouncing” to address, so dampen is obviated. Further, the vacuum design is not adversely affected by variations in thickness of the article under test as in the pinch roller designs.
摘要:
Methods and apparatus for weighing an article, such as a mail piece, while the article is moving at high speed, and for checking that the correct amount of postage has been paid for delivery of the article. An article (900) is received from an intake transport (1200), and gripped in a weighing station (1310), in between a capstan roller and a pinch roller (1316), which are synchronized to minimize slipping. A first precision closed-loop servo system (1252, 1250) alters the speed of the article, and in the process acquires torque data for storage and analysis (1212, 1282) to determine weight. Correct postage is determined in a processor (1212), and the postage actually paid is checked either by image analysis (1204, 1214, 1280) or by accessing a stored mailer manifest (1280).
摘要:
Methods and apparatus for weighing an article, such as a mail piece, while the article is moving at high speed, for example along a transport of a sorter machine. An article (900) is received from an intake transport (1200), and gripped in a weighing station (1310), in between a capstan roller and a pinch roller (1316), which are synchronized to minimize slipping. A first precision servo system (1252, 1250) alters the speed of the article, and in the process acquires torque data for storage and analysis (1212, 1282). A second precision servo system (1260,1330) applies a constant force, via a tension arm (1320), urging the pinch roller (1316) against the capstan roller, independently of the thickness of the mail piece. Active electronic damping (FIG. 19) preferably is applied in the second servo system minimize vibration of the tension arm, but only while gripping the article.